CEB Press Intro

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This page will hold the final version of the CEB Press Intro after the wiki reorganization. This is a list of pages that might hold relevant info. These need to be consolidated here: --Conor 10:00, 20 February 2011 (PST)

• The Liberator Beta v1.0 Specifications and update: The Liberator Full Product Release Improvements
• CEB Pressing Steps
• CEB Press 2
• Full Product Release - The Liberator, Manual Version
• http://openfarmtech.org/weblog/2009/01/factor-e-live-distillations-part-5-the-ceb-story/

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The "Liberator" Compressed Earth Block Press has been fully designed and tested by the Open Ecology team. You can now follow the instructions to build your own, or contact us if you want to buy a kit or a finished machine.

Building a machine yourself might seem scary, but every step of the process is fully documented and the OSE community is available on our discussion forums if you need help, advice, or a little hand-holding.

What is it?

So what is this magnificent machine anyway? The Liberator is a machine that makes compressed earth blocks. It takes earth/dirt/soil and squeezes it really hard to make solid blocks which can be used for building. Compressed earth blocks (CEBs) have many advantages as a building material: by making the building materials from the ground on the site, they eliminate the need to cart them in from elsewhere. This cuts down the costs and environmental impact of transport. Compressed earth blocks are very strong and insulate well against both heat and sound. This makes for a very energy-efficient building. Best of all, there is no charge for using dirt; it is literally a dirt-cheap way of building! See the wiki page on Compressed Earth Blocks and the CEB category for more details on building with CEBs.

With the Liberator, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day - though construction time will vary somewhat depending on other factors: preparation time, what equipment is available (tractor etc.) and the quality of the soil. The bigger the block size, the faster a wall is errected. And obviously, the bigger the block size, the heavier the block. Blocks from The Liberator will average 25 pounds (11.3kg).

The torch table will be used to automate the fabrication of the CEB machine, reducing fabrication time by an estimated 20 hours, and thus, also reducing the cost of the final product.

How does it work?

Loose dirt is loaded into the hopper at the top. This falls through to a chamber where a pair of hydraulic arms compress it and push it out. Include CEB Pressing Steps image here

Design Rationale. The current version of The Liberator is built with a large hopper. This allows for several brick to be pressed from each full hopper. It was found with earlier editions that a small hopper (like most CEB presses have) requires constant loading and this slows down the construction process.
The Liberator does not have its own power source; it is designed to be attached to an external power source. This is in line with the OSE principle of modularity; different tools can be run from the same power source, allowing the same tool to fulfill many functions flexibly. The power source could be the hydraulics from LifeTrac (our tractor any flexible source of machanical power), Power Cube, or any hydraulic power source with a capacity of 6 gallon per minute (22.71 liters per minute).

Product Ecology - spader to pulverize soil. A tractor with loader and rototiller are required to prepare the soil. These are additional costs. Optional tractor to load the hopper.

Demo Photos.

Demo videos of building with it on our youtube channel

Advantages

• Easy repair. The Liberator was designed to make maintenance as easy and infrequent as possible. The part that is most likely to need replacement is a rubber sheet from McMaster-Carr. The press is designed for disassembly, so if repairs are needed, the cost should be minimal. And unlike commercial machines, you have all the blueprints and sources for parts here, so there should be no difficulty repairing it.
• Requires as little as 1 person to operate
• Modular power source.

Specifications

Bricks per minute output	3-5
Brick size	12x6x6 inches (30.5x15.3x10.2 cm)
People operating machine	1-2
Power source	Tractor hydraulics or any hydraulic power source with 6 gallon per minute capacity (22.71 liters per minute)
Machine mounting	tractor 3 point hitch or stand-alone foot
Hydraulic pressure	2000psi / 137.90 bar
Hydraulic cylinder	5 inch diameter, 19.6 inch area; 2.5 inch rod
Pressing cylinder pressure	39,250 lb pushing force (~18 tons)
Controls	2 spool, manual, hydraulic valve; automatic version forthcoming.
Compressive strength of bricks	to be measured
	Structural cold rolled steel construction throughout

1. Design-for disassembly: full bolt-together construction for frame, compression chamber, table, tractor mount, and feet; welded hopper assembly and press plate; cylinders readily removable with pins
2. Wearable components: 1/8" Nylon 6/6 liner on compression chamber and table surface, each piece held by 2 bolts
3. Machine lifetime goals: 1 million bricks before repairs; liner may be replaced every 100,000 bricks
4. Material costs: $1000-1350
5. Fabrication time requirement for optimized production: 3-5 days, about 20 hours of direct fabrication
6. Manual fabrication tooling requirements: drill press, welder, acetylene torch
7. Optimal fabrication tooling: XYZ table with torch, MIG welder, hoist
8. Cost for machine: $3-5k

Comparison to other CEB presses

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	STRENGTH OF BLOCKS	BLOCKS PER MINUTE	SIZE OF BLOCKS	MATERIALS USED	COST (USD)
INDUSTRY STANDARDS		Powell and Sons model: 2-3 AECT model: 3-5			Powell and Sons model: ~$10,400 (call for exact pricing) AECT model: ~$25,000 (call for exact pricing) "Slow-speed" machines can be found at various price ranges. These prices include the motor.
THE LIBERATOR		9-12	6x12x4 inches / 15x30x10 cm		Parts are approximately $1000. The machine will cost an estimated $3-5K, depending on manufacturing abilities. This does not include a motor so an external source of hydraulic power like the Power Cube is needed.