Open Source Automated Batch Oil-Water Seperator: Difference between revisions
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*It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil" | *It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil" | ||
*Main cases where a dryer would be needed would be complex chemistry | *Main cases where a dryer would be needed would be complex chemistry | ||
=Exisitng Open Source Designs= | |||
* | |||
=Industry Standards= | |||
* | |||
=Minimum Viable Product= | |||
*Production version should be capable of processing ~160 - 170 liters as a "barrel" is ~159 liters | |||
*Should seperate enough water that there is no visible "layer line", just homogenized water should remain | |||
*Should be fully automated | |||
*Should Produce Seperate Oil and Water Barrels/Tanks | |||
*Optional Solvent "Wash" to remove residue of oil post seperation (Keep the funnel etc clean, and not lead to losses of volume in the process | |||
**This would require solvent, and removal of solvent, but assuming it is more volitile than the oil it should evaporate off | |||
*Should have ports (in a standardized position) that allow for positioning in a [[Open Source Biorefinery]] 's Workflow, or for standardized adapters/modules to be easilty developed | |||
=Basic Design= | |||
==Pour Funnel== | |||
*Optional, attached to the intake port | |||
==Intake Port== | |||
*A Stabdardized Port, in a Standardized Spot | |||
*Takes in an oil-water mix | |||
==Holding Tank== | |||
*Holds the oil-water mixture befor it is seperated | |||
==Solvent Intake Port== | |||
*Optional Addon for "washing" the device after a cycle in an automated fashion | |||
==Seperator== | |||
*Simplest would be a seperatory funnel type device | |||
*Use an electronically controlled valve to empty one fraction, stop before the other and use an electronic switch | |||
**Could also have these in a cascade of smaller and smaller seperatory funnels for a more thurough seperation | |||
*Need to develop some sort of level detection method, optical perhaps? a water in fuel sensor (from diesel fuel contamination systems) could work | |||
==Switch== | |||
*Switches the flow for the two main fractions | |||
*Optional addition for the wash fluid, rather than diverting it to oil, to make processing more efficient (less solvent contaminated oil) | |||
==Output Ports== | |||
*Ports for: | |||
**Oil | |||
**Water | |||
**Optional Wash Fluid Out | |||
=General Frame/Case= | |||
*[[Bridbeam]] + [[3D Printed Covers]] ? | |||
=Control Unit= | |||
*A Simple Arduino + Breakout PCB Should Work | |||
=BOM= | |||
* | |||
=CAD= | |||
* | |||
=Code= | |||
* | |||
=Internal Links= | =Internal Links= |
Latest revision as of 21:32, 17 May 2020
Basics
- An automated device that takes in a bulk batch of oil-water mix (a little more than a drum?) (can start smaller scale) and seperates it
- It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil"
- Main cases where a dryer would be needed would be complex chemistry
Exisitng Open Source Designs
Industry Standards
Minimum Viable Product
- Production version should be capable of processing ~160 - 170 liters as a "barrel" is ~159 liters
- Should seperate enough water that there is no visible "layer line", just homogenized water should remain
- Should be fully automated
- Should Produce Seperate Oil and Water Barrels/Tanks
- Optional Solvent "Wash" to remove residue of oil post seperation (Keep the funnel etc clean, and not lead to losses of volume in the process
- This would require solvent, and removal of solvent, but assuming it is more volitile than the oil it should evaporate off
- Should have ports (in a standardized position) that allow for positioning in a Open Source Biorefinery 's Workflow, or for standardized adapters/modules to be easilty developed
Basic Design
Pour Funnel
- Optional, attached to the intake port
Intake Port
- A Stabdardized Port, in a Standardized Spot
- Takes in an oil-water mix
Holding Tank
- Holds the oil-water mixture befor it is seperated
Solvent Intake Port
- Optional Addon for "washing" the device after a cycle in an automated fashion
Seperator
- Simplest would be a seperatory funnel type device
- Use an electronically controlled valve to empty one fraction, stop before the other and use an electronic switch
- Could also have these in a cascade of smaller and smaller seperatory funnels for a more thurough seperation
- Need to develop some sort of level detection method, optical perhaps? a water in fuel sensor (from diesel fuel contamination systems) could work
Switch
- Switches the flow for the two main fractions
- Optional addition for the wash fluid, rather than diverting it to oil, to make processing more efficient (less solvent contaminated oil)
Output Ports
- Ports for:
- Oil
- Water
- Optional Wash Fluid Out
General Frame/Case
Control Unit
- A Simple Arduino + Breakout PCB Should Work