Open Source Automated Batch Oil-Water Seperator: Difference between revisions

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*It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil"
*It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil"
*Main cases where a dryer would be needed would be complex chemistry
*Main cases where a dryer would be needed would be complex chemistry
=Exisitng Open Source Designs=
*
=Industry Standards=
*
=Minimum Viable Product=
*Production version should be capable of processing ~160 - 170 liters as a "barrel" is ~159 liters
*Should seperate enough water that there is no visible "layer line", just homogenized water should remain
*Should be fully automated
*Should Produce Seperate Oil and Water Barrels/Tanks
*Optional Solvent "Wash" to remove residue of oil post seperation (Keep the funnel etc clean, and not lead to losses of volume in the process
**This would require solvent, and removal of solvent, but assuming it is more volitile than the oil it should evaporate off
*Should have ports (in a standardized position) that allow for positioning in a [[Open Source Biorefinery]] 's  Workflow, or for standardized adapters/modules to be easilty developed
=Basic Design=
==Pour Funnel==
*Optional, attached to the intake port
==Intake Port==
*A Stabdardized Port, in a Standardized Spot
*Takes in an oil-water mix
==Holding Tank==
*Holds the oil-water mixture befor it is seperated
==Solvent Intake Port==
*Optional Addon for "washing" the device after a cycle in an automated fashion
==Seperator==
*Simplest would be a seperatory funnel type device
*Use an electronically controlled valve to empty one fraction, stop before the other and use an electronic switch
**Could also have these in a cascade of smaller and smaller seperatory funnels for a more thurough seperation
*Need to develop some sort of level detection method, optical perhaps? a water in fuel sensor (from diesel fuel contamination systems) could work
==Switch==
*Switches the flow for the two main fractions
*Optional addition for the wash fluid, rather than diverting it to oil, to make processing more efficient (less solvent contaminated oil)
==Output Ports==
*Ports for:
**Oil
**Water
**Optional Wash Fluid Out
=General Frame/Case=
*[[Bridbeam]] + [[3D Printed Covers]] ?
=Control Unit=
*A Simple Arduino + Breakout PCB Should Work
=BOM=
*
=CAD=
*
=Code=
*


=Internal Links=
=Internal Links=

Latest revision as of 21:32, 17 May 2020

Basics

  • An automated device that takes in a bulk batch of oil-water mix (a little more than a drum?) (can start smaller scale) and seperates it
  • It would not fully "dry" it, so it wouldn't be anhydrous, but for most uses it should work as expected for the designated "oil"
  • Main cases where a dryer would be needed would be complex chemistry

Exisitng Open Source Designs

Industry Standards

Minimum Viable Product

  • Production version should be capable of processing ~160 - 170 liters as a "barrel" is ~159 liters
  • Should seperate enough water that there is no visible "layer line", just homogenized water should remain
  • Should be fully automated
  • Should Produce Seperate Oil and Water Barrels/Tanks
  • Optional Solvent "Wash" to remove residue of oil post seperation (Keep the funnel etc clean, and not lead to losses of volume in the process
    • This would require solvent, and removal of solvent, but assuming it is more volitile than the oil it should evaporate off
  • Should have ports (in a standardized position) that allow for positioning in a Open Source Biorefinery 's Workflow, or for standardized adapters/modules to be easilty developed

Basic Design

Pour Funnel

  • Optional, attached to the intake port

Intake Port

  • A Stabdardized Port, in a Standardized Spot
  • Takes in an oil-water mix

Holding Tank

  • Holds the oil-water mixture befor it is seperated

Solvent Intake Port

  • Optional Addon for "washing" the device after a cycle in an automated fashion

Seperator

  • Simplest would be a seperatory funnel type device
  • Use an electronically controlled valve to empty one fraction, stop before the other and use an electronic switch
    • Could also have these in a cascade of smaller and smaller seperatory funnels for a more thurough seperation
  • Need to develop some sort of level detection method, optical perhaps? a water in fuel sensor (from diesel fuel contamination systems) could work

Switch

  • Switches the flow for the two main fractions
  • Optional addition for the wash fluid, rather than diverting it to oil, to make processing more efficient (less solvent contaminated oil)

Output Ports

  • Ports for:
    • Oil
    • Water
    • Optional Wash Fluid Out

General Frame/Case

Control Unit

  • A Simple Arduino + Breakout PCB Should Work

BOM

CAD

Code

Internal Links

External Links