CEB Press 4: Difference between revisions

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==CEB Press IV==
==CEB Press IV==
This version of the press builds of Version 3 and makes improvements towards greater ease of use and quicker fabrication.  The top ten most substantial improvements are as follows:
This version of the press builds of Version 3 and makes improvements towards greater ease of use and quicker fabrication.  The top ten most substantial improvements are as follows:
Hopper Design – The hopper will now catch 99% of the soil dumped into the grate due to reduced hopper aperture and improved cut design of the hopper panels from a single 5x10 sheet of steel
 
* Hopper Design – The hopper will now catch 99% of the soil dumped into the grate due to reduced hopper aperture and improved cut design of the hopper panels from a single 5x10 sheet of steel
 
• Hopper Interface Saddle – A sheet metal saddle now cradles the hopper and allows a tighter funnel for soil to fall into the compression chamber
• Hopper Interface Saddle – A sheet metal saddle now cradles the hopper and allows a tighter funnel for soil to fall into the compression chamber
• Compression Chamber – The long sides of the compression chamber can now be cut out of ½” steel with ½” flanges welded on as support contributing to flatter bricks.
• Compression Chamber – The long sides of the compression chamber can now be cut out of ½” steel with ½” flanges welded on as support contributing to flatter bricks.
• Primary Structural Improvement – Several structural members of the press are now built out of 3x6x3/8” steel rather than 2x6 “heavy” U-channel improving overall rigidity.
• Primary Structural Improvement – Several structural members of the press are now built out of 3x6x3/8” steel rather than 2x6 “heavy” U-channel improving overall rigidity.
• Cylinder Press foot – The press foot which presses the bricks is now specified out of abrasion resistant (AR300) steel increasing durability.
• Cylinder Press foot – The press foot which presses the bricks is now specified out of abrasion resistant (AR300) steel increasing durability.
• Press Cylinder – The press cylinder is now specified with a bare shaft on which the press foot is pinned rather than welding in the previous design
• Press Cylinder – The press cylinder is now specified with a bare shaft on which the press foot is pinned rather than welding in the previous design
• Hopper Piano Hinge – The hinges holding the walls of the hopper together are now continuous or piano hinges rather than a series of door hinges.
• Hopper Piano Hinge – The hinges holding the walls of the hopper together are now continuous or piano hinges rather than a series of door hinges.
• Drawer – The drawer is now designed out of nearly all ½” steel plate and could be cut out of a small sheet of it using CNC technology.
• Drawer – The drawer is now designed out of nearly all ½” steel plate and could be cut out of a small sheet of it using CNC technology.
• Drawer supports – The drawer is now supported by 4 cam followers which are held by a modular drawer support assembly.  See image below
• Drawer supports – The drawer is now supported by 4 cam followers which are held by a modular drawer support assembly.  See image below
• Grate attachment – The grate is now attached to its structural support using a continuous hinge so the grate can be opened up like a hatch to maintain the soil flow when blockage occurs.
• Grate attachment – The grate is now attached to its structural support using a continuous hinge so the grate can be opened up like a hatch to maintain the soil flow when blockage occurs.



Revision as of 01:55, 15 September 2012

CEB Press IV

This version of the press builds of Version 3 and makes improvements towards greater ease of use and quicker fabrication. The top ten most substantial improvements are as follows:

  • Hopper Design – The hopper will now catch 99% of the soil dumped into the grate due to reduced hopper aperture and improved cut design of the hopper panels from a single 5x10 sheet of steel

• Hopper Interface Saddle – A sheet metal saddle now cradles the hopper and allows a tighter funnel for soil to fall into the compression chamber

• Compression Chamber – The long sides of the compression chamber can now be cut out of ½” steel with ½” flanges welded on as support contributing to flatter bricks.

• Primary Structural Improvement – Several structural members of the press are now built out of 3x6x3/8” steel rather than 2x6 “heavy” U-channel improving overall rigidity.

• Cylinder Press foot – The press foot which presses the bricks is now specified out of abrasion resistant (AR300) steel increasing durability.

• Press Cylinder – The press cylinder is now specified with a bare shaft on which the press foot is pinned rather than welding in the previous design

• Hopper Piano Hinge – The hinges holding the walls of the hopper together are now continuous or piano hinges rather than a series of door hinges.

• Drawer – The drawer is now designed out of nearly all ½” steel plate and could be cut out of a small sheet of it using CNC technology.

• Drawer supports – The drawer is now supported by 4 cam followers which are held by a modular drawer support assembly. See image below

• Grate attachment – The grate is now attached to its structural support using a continuous hinge so the grate can be opened up like a hatch to maintain the soil flow when blockage occurs.

3D CAD


CAD Files for Solidworks 2012 are the following: [1]


STEP Files are the following: [2]


Fabrication Drawings

[3]