Power Cube II

From Open Source Ecology
Revision as of 01:18, 1 February 2011 by Marcin (talk | contribs) (→‎Parts List)
Jump to navigation Jump to search

Parts List

Last updated 26 August, 2010

Power Cube II engine
Suction strainer, 14 gpm
Suction strainer, 23 gpm
Hydraulic pump, 14 gpm

Frame

  • 1/4"x4"x4" mild steel square tubing - 22 feet @$8.15/foot - $180 - 286 lb
  • Quick attach system
Hydraulic and gasoline filler/breather.

Engine

  • 18 hp Engine - $479 - [1]- 81 lb. Sorry, steam engine is forthcoming.
    • Note: engine spins counterclockwise (CCW) from PTO side, so pump must have clockwise (CW) rotation
  • (27 hp engine - $750 - [2] (no muffler))
  • (27 hp engine - $890 - [3] (no muffler))
  • (muffler - $110)
  • Fuel tank filler and breather - [[4]]
  • Fuel tank fuel line barb with shutoff
  • Battery
  • Starter solenoid
  • Starter switch, shutoff switch - key with spring return?
  • Battery cables
  • Throttle cable
  • Choke cable

Engine Coupling to Pump

  • Coupler half, 5/8" - $10
  • Coupler half, 1" - $10
  • Solid spider - $14

Pump

  • Hydraulic pump - 0.677 cu in, 5/8" keyed shaft, 10.1 gmp @3600 RPM, 3000 PSI max, 4000 RPM max, 8 lb - $180
  • Pump outlet - SAE 10 to 1/2 NPTM straight - $1.89[5]
  • Pump inlet - Sae 12 to 3/4" hose barb -
  • 1/2" quick coupler - same as above - $16
  • Suction Hose
  • 3/4 NPTM to hose barb elbow connector - $4.69
  • 3/4 NPTM to hose barb straight connector for second PowerCube - $3.95
  • Pump inlet - SAE 12 to 3/4 hose barb connector - $4.69

Engine Mounting and Pump Mount Plate

  • Pump mount plate - 1/4"x6"x8"
  • Engine mounting -

Pressure Bypass Safety Valve

  • [1] 1/2" NPT Bypass valve - [6]
  • [3] 1/2" Quick couplers - 1 complete for tee near pump, one going from return filter to tee, and male tip for return line. This gives one extra female quick coupler left over. This set of 3 QCs does not cover hoses going from and to the PowerCube.
  • [4] 1/2" NPTF hex nip for one and other side of tee, on both tees - [7]
  • [2] 1/2" NPTF tee - from outlet of pump to pressure bypass, and from bypass valve into return line filter - [8]

Reservoir

  • Suction strainer, 1.5" - [9] - $20
    • Use this for single Power Cube
    • 1-1/2" NPT coupling for threading suction strainer into frame - found at big box hardware
  • Suction strainer, 2" - [10] - $23
    • Use for dual Power Cubes
    • Use 2" coupler from bix box store to thread into Power Cube frame
  • Hydraulic pump - 10 gpm at 3600 rpm, CW rotation - from Power Cube I - [11]
  • Hydraulic pump - 14 gpm at 3600 rpm, CW rotation - from Power Cube I - [12]
  • [1] 20 GPM return Line Filter - [13]
  • [1] 3/4" quick coupler for return line to filter
  • [1] 3/4" NPT Swivel for return line filter going into frame - [14]
  • [2] 3/4" NPT hex nip on both sides of filter - [15]
  • [1] 1"-3/4" NPT reducer bushing for frame receptacle for return filter - [16]
  • [2] 1/2" quick couplers for main power lines

Hoses

  • [1] 2 foot hose from pump outlet to return line filter - [17]
  • 3/4" suction hose

Shopping List Summary

Balanceofpc2.jpg

PowerCube II with 18 and 27 hp Engine - BOM

Note: go to 27 hp consumer engines in the next iteration.

  • Frame metal - $180
  • Motor mounting structure - $20
  • Pump mount plate - $5
  • [1] 18 hp Engine - $479
  • (or 27 hp Engine - $890
  • [1] Pump - $180
  • [1] Motor to pump coupler - $34
    • Flexible Spider Shaft Coupling Hub 5/8" Bore, 2-7/64" OD, with Keyway - $10
    • Flexible Spider Shaft Coupling Hub 1" Bore, 2-7/64" OD, with Keyway - $10
    • Hytrel Spider for 2-7/64" Outside Diameter Flexible Spider Shaft Coupling Hub - $14

Suction Line:

  • Suction strainer - $23
  • [1] 3/4" barb elbow - $5
  • [1] 3/4" barb - $4
  • [1] 3/4" barb inlet to pump - $5
  • [2] 3/4" close nip - $4
  • [1] 2" coupling half - $3
  • [1] 1-1/4" close nip - $2
  • [1] 1-1/4" elbow - $4
  • [1] 1-1/4" to 1" reducer bushing - $2.50
  • [1] 1" tee - $2
  • [2] 1"-3/4" bushing - $4

Return line

  • [1] 3/4" swivel - $3.50
  • [1] 3/4" coupler - $2
  • [1] 3/4" tee -
  • [1] Filter - $17
  • [1] Quick coupler, 1/4" - $15
  • [2] Quick coupler, 1/2" - $32
  • [1] Quick Coupler, 3/4" - $30
  • [1] Pressure relief valve - $38
  • [1] Battery - $25
  • Starter Solenoid - $8


  • Check valve - $15, [18]
    • Battery cables - $14
  • Throttle cable - $7
  • Starter switch - $12
  • Starter solenoid - $9
  • Wiring -
  • [1] Fuel line barb and fuel hose - $6
  • Oil - $6
  • Hydraulic oil, 5 GAL - $40

$1236 to here, without missing items.

Weight

  • Engine - 81 lb or 106 lb
  • Frame - 286 lb
  • Battery - 15 lb
  • Motor mounting - 20 lb
  • Pump - 8 lb
  • Balance of system - 10 lb

TOTAL WEIGHT - 420 or 445 lb without fluids