May Production Plan

Strategy:

• List steps in order of duty – Power Cube to Tractor to CEB press
• Assess capacity required
• Allocate tasks to 6 fabricators and local shop
• List risks and recovery plans
• Assess daily, before and after workday

Power Cube Tasks

Shake Down Motor Size

• Start with Power Cube mounting. Measure Power Cube and location of mount
• [2] Cut Mount – 1/4x4 by appropriate measurement
• [2] Drill Mounts – 2 holes on ends each
• Transfer punch mount hole locations for top and bottom mount
• Mark mount hole locations on other side of beams
• Weld Mount eye on bottom of Power Cube
• Weld mount eye on bottom Power Cube Mount
• Mag drill holes in frame -
• Mount Power Cube on Tractor

Test Power Cube

• Move PC with tractor I
• Mount Power Cube on Tractor
• Connect Hoses
• Rumble!!
  • Test flat ground
  • Test slopes
  • Determine speed
  • Determine hydraulic pump requirements

Order Outstanding Components

• Order Power Beyond Fittings (4 sets) - [1]
• Order 2 more CEB main cylinders
• Local:
  • Thread tape, bandsaw blades,

Build Hydraulic tanks

• Work on 3 at a time
• Grind tanks down to clean, including fuel tanks
• Clean edges and bungs
• Ream any necessary holes
• Lay out 3 sets on welding table
• Close off bungs with fittings
• Tack everything
• Weld
• Assemble tank

Prepare Hydraulic system components

• Mount suction strainer in tank
• Mount suction strainer fittings up to 3/4" hose barb
• Cut hose to size
• Mount breather cap
• Assemble return line filter assembly

Prepare Fuel Tank

• Torch filler cap
• Drill screw holes for filler cap
• Determine fuel line orientation - with Chris
• Torch hole for fuel line
• Weld fuel hole bung
• Weld bottom and top onto fuel tank

Prepare Engine and Pump Mounting

• Assess fittings for hydraulic pump
• Put fittings on hydraulic pump
• Cut plate for Engine Mount
• Cut plate for hydraulic pump
• [1] Cut angle for Power Cube Mount

Prepare Electrical System Components

• [4] Cut lugs
• [4] Drill lugs
• Prepare battery to solenoid cable
• Prepare solenoid to starter cable
• Select solenoid location, drill frame, and attach solenoid to frame
• Prepare charging wire, attach charging wire extension to engine
• Purchase starter switches from Maysville
• Search for wire at FeF
• Wire up starter switches - kill wire, solenoid wire, power wire
• Select location for starter switch
• Install starter switch
• Prepare and weld on mount for throttle cable
• Attach throttle cable
• Build battery box
• Secure battery to battery box
• Bolt on terminals

Weld Mufflers – do 8 more

• Secure 8 close nips, 1”
• Secure 8 elbows, 1”
• Cut 2 rings – flange and end piece of large tube
• Grind and ream rings
• Prepare 1 washer – 1/2” - for closing inner tube
• Prepare 1 closure of washer
• Mark pattern for muffler flange
• Torch muffler flange, use #1 torch head
• Procure gasket material for mufflers

May Production Run New Generator Tasks

May Production Run Generator Tasks

May Production Run CEB Tasks

May Production Run CEB Tasks