Dorkmo Log

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aug 13, 2013

http://opensourceecology.org/wiki/File:LifeTrac6_(dave)(dorkmo)4.skp.torrent

4x4 XYZ frame for mounting VW engine.

http://opensourceecology.org/wiki/Power_Cube_WS#WS.2B

july 30, 2013

http://opensourceecology.org/wiki/File:Geardownaxel5.skp.torrent

utilizing steering pivot allows for front and rear drive axles. this theoretically simplifies a geardown. could also allow for simple gear changing by moving motors and other adjustments.

http://opensourceecology.org/wiki/Bulldozer_Geardown

jun 24, 2013

File:6SPOOLMOUNT.skp

6spoolmount.png

Sun Jun 23, 2013

The Control Cab Control Panel needs accommodation of:

  • Power connection to Power Cube (3/4") - up to 4 Power Cubeconnections - let's do this.
  • Case drain to Power Cube (1/4") - need to do 4 pairs if using 4 Power Cubes independently.
  • 6-spool backhoe valve - 1/2"
  • 2-spool motor valve - 3/4"
  • 2-spool foot pedals - 3/4"
  • Totals
    • [8] pairs of 3/4"
    • [6] pairs of 1/2"
    • [4] singles of 1/4" (just return)

Hydcontrolpanel.png

File:HydraulicQAcabmanifold10intermediateuntitled.dxf

Sat Jun 22, 2013

Control panel for hydraulics:

working with chris on hose routing for trac

Friday 21, 2013

Sprocket Design

How to design a sprocket - Chaindrawing.jpg

Chain.xcf - source in GIMP

See also Chain Length Calculator.

Resulting Sprockets

File:45T325bore.dxf

Sprocket45.png

Sprocket with hub:

File:45T325bore1by8.dxf

Sprocketwhub.jpg

Use this for cutting. This is just the hub backing plate:

File:3hubplate.dxf

3hubplate.jpg

Now the actual sprocket for cutting:

File:45T325bore1by8cut.dxf

Sprocketwhubcut.jpg

Lathe Work

possible motor for lathe surplus center

doing a draft with motor mount and threaded rods that tighten to base with some pieces that can c-clamp to base.

File:Lathe2.skp

Lathe5.jpg

Thursday 20, 2013

drew a rough sketchup of the lathe. going to redo motor mount. File:Lathe1.skp

Lathe1pic.jpg

found this sprocket openscad thing on thingiverse http://www.thingiverse.com/thing:7918

Tue Jun 18, 2013

Download DXFs of the 6 parts here - these are 6.26 bolt spacing for these bearings - and DXFs have been corrected for 3/4" bolt holes, meaning 3/4" + 1/16" for CNC torch allowance. File:GeardownDXF.zip

Geardownview.jpg

  • went back to the basics and cut out intermedate shaft and using a quick attach module style mount.
    • requires very large sprocket to achieve desired ratio
  • need to change chain cover to accomidate flange bearing bolts sticking through.

Geardownpic20130618.jpg 5xgear.jpg Geardownpic20130618-2.jpg

DXF Files of Component Plates for Simple Geardown

Download DXFs

Sat Jun 15, 2013

See also Geardown Concept. Download folder of Sketchup files- [1]

Geardown.png

Geardownsprocket.png

added some detail

  • bolts for flange bearings
    • had to shift some things around to account for tighter space
  • added QD bushing for 1-7/8
  • changed a couple mounting bolts to frame

June 8, 2013

Needs discussion of how size can be made more compact.

https://docs.google.com/file/d/0BwxMMqGvwTM-RjJxVGNUVm90aVU/edit?usp=sharing

added to the model a mount style with QA facing opposite direction from before

  • shortened distance the 2-15/16 bearing hangs out

cleaned up some of the mounting and case holes

  • not sure about where the best places are to have mount holes

June 7, 2013

https://docs.google.com/file/d/0BwxMMqGvwTM-N1piZlVIaGtqUXc/edit?usp=sharing

started modeling the chain and sprockets.

  • looking for collisions
  • taking up as much slack of chain in design as possible

June 1, 2013

Design Sprint - Dozer Geardown