Open Source Portable Forced Induction Thermoelectric Solid Fuel Stove
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Basics
- It seems the more technical name is:
- Forced Induction Top-Tit Updraft Gasifier (With Integrated Thermoelectric Generator )
- A Portable Stove Using Solid Fuel (Mainly Biomass , Charcoal , Pelletized Fuel
- It uses a fan to force air through the combustion area making the Fuel to Air Ratio better, and thus increasing heat, burnable material, and reducing smoke/carbon monoxide
- Also has a thermoelectric module to allow for self-powering the fan, and/or external usage of the power
- Essentially Device Similar to the "Biolite" stoves
- EXCEPT that it is maintainable, modular, (and perhaps better preforming (don't boast this till we can) )
Industry Standards
Biolite
Biolite Campstove 1 and 2
- The backpacking marketed one
- [1]
Biolite Basecamp
- Marketed for barbecues (the northern usa definition of the event with burgers etc, not the southern usa definition of a type of smoked food...), and was sold in a similar form as a smokeless stove, and low level energy source for underdeveloped areas
- [2]
Biolite FirePit
- Uses the fan to make a smokeless fire pit
- DOES NOT have a teg module, and is thus battery powered
EcoFire Wood Burning Campstove
- Seems to be a failed kickstarter, for essentially something similar to the biolite firepit, but in the size of the campstove (ie fan + enclosure only)
- A Page of "Werd . com" on the device
- A IPPINKA BLOG Post on the device
Smokehouse Products "Mini-Moto"
- Seems comprable to the BioLite Campstove, short of the Thermoelectric Generator
- It also has an "interchangable burn chambers" allowing for "hot swapping" of fuel (not certain ease of use due to heat of metal cylenders?, a tab to grab with a hook would be nice)
- They also have an intresting "Infared Heater" attachment
- Their Webpage on the Product
- Their Sales Page for the Product
- Amazon Source for the Mini-Moto (~125USD)
Misc Small Products
- The odd 20USD or so stuff you can get from Alibaba / Ali-express, or those odd amazon sellers that don't have a product, and moreso just resell odd stuff
- "BRS BRS-116 Outdoor Multi-functional Cooking Camping Wood Burning Stove with Air Blower Outdoor Cookware" (Seems to be called the BRS-116 in most reviews, not very complex but does what it says it does and has a few reviews) (~45USD)
- "【DHL Shipping】 Portable High-Efficiency Smoke-Free Wood Burning Camping Stove with USB Powered Blower for Survival,Car Camping,Garden BBQ and Emergency Preparation" (Looks like a paint can with a centrifugal pc fan attached to the side)
Existing Open Source Design
- Various teg desings (these tend to be of the lesser quality DIY/LIFEHACK type spam etc)
Minimum Viable Product
- Models:
- Soup can/standard biolite design size
- Rocket Stove Size
- Log Sized (~3 logs perhaps?)
- ALL MODELS have the TEG (the log sized biolite one DOES NOT, may be an advantage)
- Perhaps devise method of removing ash better?
- Power Unit is modular, so betteries dieing do not "brick" the unit
- Fan mode adjustable from off to power generating minimum, to max heat/burn (perhaps even Solid Fuel Wok level, may be another good market (food enthusiasts) )
- Arduino nano perhaps (as simple control as possible)
- As many TEGs as possible to maximise the electricity generated
- Perhaps use the air inlet/fan as an air heatsink (at least partially) for the TEGs to preheat air, and cool the "cold side"
- Optional ceramic hearth (either ots or even printed with the d3d ceramic printer (Shatter risk, but increased heat retention and tolerance
- Uses the OSE Modular Battery
- Either a usb, or a car style barrel jack for DC output
- User buildable, and maintainable
- Ruggedized (won't rust, can handle some water (can't be submerged, but splashes and rain) , shock protection (may rule out ceramic, but if it's modular...) ) for backpackers etc to be able to ACTUALLY use it
- The modularity may lend itself to backpacking etc too due to being able to "spread out" the weight amongst packs (and not bring what you don't need)
Basic Design
Diagrams
- A Simplified Diagram (Doesn't go into detail on the combustion chamber, and fittings between modules)
Fan Module
- Small, yet powerful bldc motor?
- Needs to have high efficieny low speed capability, and relitivly high flow modes
- CAN drone motors etc do low speed (especially efficiently?)
Frame
- Welded stainless steel? Strong Plastic?
Hearth
- Either some sort of metal (most likely stainless steel), or ceramic (would lining with high temp mortar/cement work?)
Heat Adsorber
- You can just capture heat from the walls, but much of the heat will exit with the Flue Gas
- You could use an "S Shaped Pipe" to capture more of the heat, but in the spirit of leaving the system "open" and having the flames shooting up the top, a prong sticking into the flame/center of the burn area can be used
- This is the approach of the Biolite Campstove 2
- Could also make an add-on for the flame adsorber?
- May be able to use Heat Pipes , but we need to see what their maximum operating temperature is
- If they would burst, simple metal rods can be used
Piping
- Low Tech: Tin Cans / Steel Cans crudely attached together / Brazed together?
- Medium Tech: Metal Piping + Screw Fittings (Also can use PVC pipe for low temperature sections via PVC Pipe to Metal Pipe Connections )
- High Tech: Welded Square Tubing
Control Module
- Arduino nano, or a some other VERY small board of some sort
- WIFI and all that is not needed, and would just take up space and power
- Thermal Probe for hearth, air intake, and both sides of the TEGs (and perhaps ambient?)
Battery Module
- Not really needed, but some may want an integrated battery instead of an external one
- Make it a clip on module that goes over the power output?
- A simple supercapacitor, or nothing would work for most use cases (smooth out the variation, especially if a cheap power unit is used, yet not add mass/space
IO
- Indicator LEDs
- On/off switch
- Dial for modes?
BOM
V-BOM
Fan
- "Kingwin 120mm Silent Fan for Computer Cases, Mining Rig, CPU Coolers, Computer Cooling Fan, Long Life Bearing, and Provide Excellent Ventilation Black CF-012LB" (~4.99 USD per fan)
Heat Pipe(s)
- "Mxfans Flat Heat Pipe Computer CPU Cooling 80mm Length 3mm Thick 8mm Width"
- Maximum operating temperature?
Heatsink
- "Binchil 12cm CPU Cooler Without Fan 6 Heat Pipe Fanless CPU Heatsink for 775/1150/1155/1156/1366 for All" (~31.99 USD per unit)
TEGs
- "5-WATT TEG MODULE, 5V OUPTUT, 35MM SQUARE" (~18.99 USD per chip)
- Max Temp: "Module can operate continuously at 330 °C (626 °F) and intermittently up to 400 °C (752 °F)"
CAD
Code
- Should essentially be a relitively simple thermostat of sorts, along with leds for various data, and the different selectable "modes"
Internal Links
External Links
- Some form of Government and/or Colledge/University Study Making A Design, and A Generation or two based of of reviews?
- A 2015 Presentation from the 2015 ETHOS Conference in Seattle-Kirkland, WA, USA titled "Advances in TLUD and Other Micro-gasifier Stoves During 2014"
- A 2018 Study Titled "Environmental Impacts (ER CO2) of an Improved Multi-Fuel Gasifier Forced Air Cookstove in the City of Kinshasa" (It has a design for such a device)
- A 2019 Study Titled "Design of energy utilization test for a biomass cook stove: Formulation of an optimum air flow recipe" (Will be of use for fan selection, as well as coding for that "thermostat" of sorts)
- A Steemit Article Titled "RICE HUSK GASIFIER STOVE a good replacement or alternative to LPG Stoves" (Probably should make a page for this use case?)
- A 2011 Study Titled "Single Particle and Packed Bed Combustion in Modern Gasifier Stoves—Density Effects" (May be of use somewhat for design, but mainly for "burn time" estimates]