Compressed Air Storage Calculations

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Calculations for a 1kWhr System

Calculator

See https://www.tribology-abc.com/abc/thermodynamics.htm

According to the calculator, a 50 l tank of air at 3000 psi will release about 0.5kWhr via adiabatic expansion, and 2.5x this with isothermal expansion.

Rough Calculations

  • Air tools require 30 cfm for 1 hp [1]
  • A 300 cuf tank thus gives 10 minutes, about, of 1 hp power. With radial piston motor - at 10-20 the efficiency, easily gives 1 hp hr. Let's get specifics.
  • 6 cylinders would thus give 1 hp hr. Not great, but we can get much better efficiencies from a better air engine.

Air Engine

  • Rotary air engine - [2]
  • 0,75 hp $200 30 cfm [3]
  • Rotary vane, 1.8 hp $200 [4]
  • Radial Piston Motor - 20x more efficient at full load than rotary! [5]
  • Radial vs axial piston motors - [6]
  • Data curve - 25 cu ft/min for 0.8 hp at 100 psi [7]. Thus, 12 minutes on 1 tank of 300 cu ft. Get 5 tanks for 1 hp hr, at cost of $1500. The good part is that the metal tanks will last for ever.

Cylinder Sourcing

  • Firefighter supply - 300 cf $300 [8]
  • 250 cf - $285 [9]
  • 250 cf = $330 [10] K size?
  • T-size 300 cf - [11]
  • T goes up to 390 cf - [12]

Compressor

  • Scuba compressor - $243, 1800W - [13]

Technical

  • Compressed Air Index - [14]
  • Energy stored in a cubic meter of volume at 70 bar is 6.3 kWhr. [15]. Compare to 300 cu ft - which correcponds to 42l volume inside - 0.04 cu meter - but equiv to 0.1 of the above if done at 200 bar - then energy stored in the gas cylinder is 0.6 kWhr. And before, we said we have 12 minutes of 0.75 kW. Yes, figures match assuming around 20% efficiency of air motor.

3D Printed

  • Diaphragm air-tight engine seems to work reasonably well [16]

  • Tech used: diaphragm and bump valve without spring. Diaphragm acts as spring.
  • 5x bigger version - [17]

Efficiencies

  • Piston engine - 13% at 5 bar [18]
  • 50 Whr/l at 300 bar [19]
  • This with 50 kwHr/cubic meter. Does not match 6.4 kwhr at 70 bar [20]? Possibly, though simple multiplication yields 25 kWhr/cu m.

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