Inverter

Specs

Initial goal is to develop an inverter capable of taking up to 72V DC and outputting AC power at 50/60 hz and 100(Japan)/120(NA)/230v(EU/elsewhere) AC, at perhaps 5000W. Eventually we’d like one that provides two and three phase power, perhaps expandable via modules. We intend to use a (so-called) modern, high frequency design, to help keep component costs low.

Research

Inverter Papers from Universal Power Supply WIki Page

• 100kW open source inverter for AC induction motor - [1]
• Paper on Low-Power Square Wave Inverter Including Circuit Diagram and Specific Explanations
• Paper on Medium Power True Sine Wave Inverter Including Circuit Diagram and Bill of Materials

Yoonseo's Design

To be scanned (or digitally schematized) or otherwise analysed or comprehended. Yoonseo referenced some of the above papers in his design.

Other DIY Inverters

1. 10 kW induction heater + inverter circuit - [2]
2. Microwave Transfomers - they propose to use modified transformers from old microwave ovens, you’d need about 10 broken micros’ and 20 N-type power MOSFET’s for a 9kw unit. [3]
3. Open Source 100kW Electric Vehicle Controller/Inverter. This is a senior project for electrical vehicles. Its out is 3 phase. This could be of interest for the induction furnace. The design is very simple. Not sure if it was ever implemented. It is made mostly from IC's. Maybe these could be replaced to reduce some of the costs. [4]
4. Solar Grid-Intertie Inverter - http://www.timnolan.com/index.php?page=solar-grid-intertie-inverter
5. 500W Inverter - [5]

Scalable Commercial Inverter

The company MGE UPS seems to have merged with another one named APC, but the concept is good. This inverter is scalable up to 20kw. It looks like the inverters are designed to share some resources and are just connected in series.

(bad link) http://rep.mgeups.com/3ppdf/s4.pdf

From wikipedia on scalable 3 phase AC: To construct inverters with higher power ratings, two six-step three-phase inverters can be connected in parallel for a higher current rating or in series for a higher voltage rating. In either case, the output waveforms are phase shifted to obtain a 12-step waveform. If additional inverters are combined, an 18-step inverter is obtained with three inverters etc. Although inverters are usually combined for the purpose of achieving increased voltage or current ratings, the quality of the waveform is improved as well. 1

Arduino Based Inverters

• http://www.arduino.cc/cgi-bin/yabb2/YaBB.pl?num=1287161833
• http://www.kerrywong.com/2010/03/12/a-power-inverter-with-arduino-pulse-source/

Legacy Inverter Designs

I2K Power Inverter

This is a decently well documented inverter system, 2 kW, using transformers. See: http://192.197.62.35/staff/mcsele/i2k.htm

• Disadvantages: about 70-80% efficient; appears that non-solid state inverters are less efficient than solid state. The author also confesses it is an older design, that uses a software generated PWM signal.
• Commercial, solid-state inverters are 90-95% efficient (ex., [6])

Institute for Appropriate Technology Inverter

Smaller-power, lightly documented example, up to 1000W: http://www.i4at.org/lib2/inverter.htm