Introduction

Summary

The objective is a redeployable, fault-protective series of wire clamp pairs (each pair being electrically conductive).

Insulator Frame: HDPE

Conductive Bridge: Aluminum 6061T6 (note: watch out for galvanic corrosion!)

Fastening Screw: Stainless Steel 304

You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length

Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length

Also cut the aluminum flat to size, ex. 1/8" x 1/2" x 1" for every screw terminal pair

Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes

Also drill the aluminum pieces with the 5.5mm diameter bit

Tap the screw terminal holes with an M5x0.8 tap

Melt on the thin HDPE onto the thick HDPE to divide each screw terminal pair

Yoonseo Kang - ykang404@gmail.com