November 23, 2012 Collaborative Production Run

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Revision as of 02:56, 23 November 2012 by Kavitha (talk | contribs) (→‎Steps)
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see CEB Press. See License. Follows rules of Oshwalogo.png.

Preparation

Change Notes

Design Modifications

  • Based on modular rear hopper supports, add quick attach to front hopper supports as well
    • Shorten horizontal frame u-channels from 22" by 1.5" - to allow for the front hopper support to be mounted on the primary arms
  • Simplify shaker shield to a single flat plate
  • Add a more robust, modular holding mechanism for sensors
  • Add safety disconnect for machine turn-off
  • Can we get a better packing fraction on Part 24 of CEB IV Master Index?
  • Shorten rail by 2" at the front of the machine, leave hanging 8" beyond drawer chamber at the rear.
    • Use 1"x3" bar instead of 1/2"x3 (or 1/2"x5/8") and 1/2"x2"
  • Lengthen hinges to 34" for the hopper and 24" for the grate supports
  • Reduce bottom pin bushings from 1.8" to 1.5"
  • Make bushing for bottom cylinder mount to frame the same as the end tube - 1.5"x2.5" DOM tubing - to reduce material list
  • Remove bolt holes for back of hopper supports (shaker side) and clamp instead on top with 1/2"x6" flat.

Fabrication Drawing Corrections

  • Fab Drawing (Part) #151: Correct spelling of Brake
  • Part #153 & #154: change wall thickness from 1/2" to 1/4"
  • Part #90: update to heavier hinge. Punching holes is preferred to drilling. Update length to not drill.

Fabrication Diagrams

Master Fabrication PDF

Master Index

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Fabrication Abstract

Build all parts from raw material. Team 1: hopper sheet metal cutting with 2 plasma cutters, hinge cutting to size with ironworker, punching of holes with hinge put in place on front and back hopper sheets. Team 2: does all cover plate sheet metal. Team 3: Ironworker team does pieces and holepunches them. grate fab after 1/4x2s and angle pieces are sheared on ironworker. Team 4: Cold cut team. Team 5: Bandsaw Team for 2.5"x3/16" tubing. Cuts metal for drawer at same time.

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Optimization Abstract

Hole puncher needs to have operability by 1 person with a well-positioned valve. 2 plasma cutters need to be in place. 4 welders need to be available. 2 acetylene torches should be available. CNC torch table will get hopper fab down to 1/2 hour for cutting. CNC torch table will optimize metal cutting for drawer and frame. Ironworker needs to be upgraded to handle 1/2"x4"x6" angle.

Hopper + Grate

Steps

  1. Mark and plasma cut sheet metal
  2. Cut hinge
  3. Mark and tack hinge to side plates
  4. Match holepunch with 3/4" bit
  5. Weld nuts on the back of rear and front hopper sheets
  6. Assemble and clamp bolted on sheets - permanent weld to side sheets
  7. Grind off tacks and bolt through

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Main Cylinder Fabrication Diagram

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Frame

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Drawer + Drawer Rollers

Procedure

  • Shear all metal on ironworker
    • [3] 1/2"x5"x6"
    • [4] 1/2"x3"x5"
    • [4] 1/2"x3"x3"

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Hopper Shaker

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Hydraulics

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Arms + Legs

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