250 kW Windmill Towers

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Background

  • Tower and turbine - cost design thesis - [1]. Minimum tubular towers are 1.5m, max 5 m wide.
  • Civil engineering costs - $134k for 750 kw tower

250 kW Turbine

  • Take a tower 1/4" thick, 5' wide, and 100' tall.
  • Weight is 8500kg/m3 for steel.
  • 1/4"*2*pi*60"*1200"=100k cubic inches, about 2 cubic meters.
  • About 16,000 lb weight. This tower would thus cost about $25k in welding.
  • Would take 1000 hours with 1 welder. 200 hours with 5 welders (100kW). 200 hours/24 = 8 days per tower with 5 welders.
  • 40 days with 1 welder. 5 welders make it practical for Extreme Manufacturing.
  • Now, this assumes that a 5' diameter tower, 1/4" thick will suffice for a 250 kW turbine head.