Diesel Fuel Injection

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Basics

Older/Lower Tech

“Dumb” Mechanical Plunger

  • These injectors are basically a metal syringe fed via a low pressure fuel supply (akin to thay used to fill a Carburetor Bowl
  • A Camshaft then presses down the piston inside the injector spraying the fluid out
  • A spring then returns it to it’s starting position
  • Due to low pressure and larger orifice size they don’t atomize the fuel as well
  • Akin to the issues facing pre-Pneumatic Valve Springs racing engines, this may limit the upper rev range of the engine before other factors do
    • Although high rev diesels aren’t needed that much, but still a factor to consider

Hybrid Plungers

  • These are oil actuated or electrically tweaked/monitored (yet still camshaft actuated)
  • May be more reliable than some modern systems, but odd “middle” in a situation where high tech or ultra low tech may be preferable

Common Rail Injection

  • This used a high pressure pump and reservoir (the “common rail” + tubing) and all that the injectors do is simply open and close a valve
  • Often driven by a Piezoelectric Actuator
  • Atomizes Fuel Better + More Independent of Camshaft/Rev Range Limitations
    • Especially models using VERY High pressure (grab spec sheet)
  • Tend to have tighter tolerances and more requirements for Fuel Cleanliness etc though so this can cause issues
  • Also some options run into issues with Right to Repair / Design for Repair issues/part availability

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