Diesel Fuel Injection
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Basics
- This paper aims to go over the history/technology behind Fuel Injection in the context of Diesel Engines (ie Compression Ignition Engines although there is probably overlap with RCCI Engines )
- It will also then aim to delve into Hardware+EFI Software and other questions related to actual hardware development
- Either from a scratch built Billet Engine or from a White Label Single Cylinder Diesel Engine modification/iteration project
Older/Lower Tech
“Dumb” Mechanical Plunger
- These injectors are basically a metal syringe fed via a low pressure fuel supply (akin to thay used to fill a Carburetor Bowl
- A Camshaft then presses down the piston inside the injector spraying the fluid out
- A spring then returns it to it’s starting position
- Due to low pressure and larger orifice size they don’t atomize the fuel as well
- They do have less issues with clogging though making Fuel Cleanliness less of an issue, re Fuel Polishing etc
- Akin to the issues facing pre-Pneumatic Valve Springs racing engines, this may limit the upper rev range of the engine before other factors do
- Although high rev diesels aren’t needed that much, but still a factor to consider
Hybrid Plungers
- These are oil actuated or electrically tweaked/monitored (yet still camshaft actuated)
- May be more reliable than some modern systems, but odd “middle” in a situation where high tech or ultra low tech may be preferable
Common Rail Injection
- This used a high pressure pump and reservoir (the “common rail” + tubing) and all that the injectors do is simply open and close a valve
- Often driven by a Piezoelectric Actuator
- Atomizes Fuel Better + More Independent of Camshaft/Rev Range Limitations
- Especially models using VERY High pressure (grab spec sheet)
- Tend to have tighter tolerances and more requirements for Fuel Cleanliness etc though so this can cause issues
- Also some options run into issues with Right to Repair / Design for Repair issues/part availability