Jonathan Prusa i3 Build

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Module 1

  • [12] l brackets.
  • [24] set screws
  • [14] m4 Tnuts
  • [8] m5 Tnuts
  • [6] small washers - note that they should be larger as they fall through.
  • [4] square blocks
  • [2] rounded blocks
  • [6] corner brackets
  • [2] shortest smooth rods
  • [2] longest smooth rods
  • [1]
  1. Larger washers
  • [4] m4x14 bolts for rounded blocks
  • [6] m4x8 panhead bolts for idler and power supply
  1. 5:54 to put in the set to set screws. Definitely needs to use technique.
  2. Forgot to add the vertical l-brackets - was taken apart.
  3. 58 minutes to the idler. Exactly 2x over optimum time.

Module 2 - Extruder Carriage

  • [7] bearings
  • [6] zip ties
  • [3] 3D printed pieces
  • [1] stepper motor
  • [1] pulley
  • [2] bearings
  • [1] m3x16
  • [3] m3x20
  • [3] lock washers
  1. 23:10 for time - :50 over world record

Module 3 - Z Motors

  • [4] m4x8 panhead screws
  • [4] m4 t nuts
  • [2] steppers
  • [2] plexiglas faces
  • [2] couplers
  • [2] motor brackets
  • [8] m3x12 panhead screws
  • [8] m3 lock washers
  1. 9:20 - 30 seconds over the 8:50 olympic record.

Module 4 - Heat Bed

  • [2] 16 gauge wires
  • [1] thermistor
  • [2] 7" red wire
  • [2] 7" black wire
  • [3] bearings
  • [3] bearing holders
  • [1] belt holder
  • [6] m3x20 pan head screws
  • [2] m3x12 pan head screws
  • [4] springs
  • [4] thumb screws
  • [4] m3x16 pan head screws
  • [8] m3 lock nuts
  1. 14:10 for electronic solder + wiring.
  2. Ream out the plastic piece holes
  3. 43:22, or 29:12 if parallel cf 27:30.

Module 5 - Bed Motor

  • [1] large motor
  • [1] pulley
  • [1] bracket
  • [2] m4x8 panhead srews
  • [4] m3x8 panhead
  • [4] lock washers
  1. 5:45 cf 3:45. OT on looking for screws.

Module 6 - End Stops

  • [3] stop holders
  • [3] end stop electronics
  • [5] 3mm lock nuts
  • [2] 3x8 mm cap head screw
  • [3] 3x20 mm cap head screw
  1. 5 min of 3:30 world record

Module 7 - Extruder assy

  1. 14:40 using soldering iron for heatshrink. Beat the world record of 16:20.

Module 8 - Power Supply

  • 19:39, beats the world record by one minute.

Module 9 - Controller

  • [1] m4 t nut
  • [1] m4x8 cap head
  • [1] plexiglas mount
  • [1] controller board
  • [3] m3 lock washers
  • [3] m3x25 cap head screws
  1. 3: 4:00 cf 3:00

Module 10 - Controller

  • [4] stepper wires
  • [3] endstop wires
  1. 17:30 cf 12:40, with several minutes wasted on doing combined bundle instead of separate.
  1. About 3:30 total.

Overall

  • Heated bed bearings + rods - put them in before tightening bearing holders.
  • 2:47, with 29 minutes on wiring.