Parts Cleaning

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Basics

  • The Removal of Surface Contaminates from Parts
  • Although it can be as simple as "wiping something down" or rinsing something off, this typically refers to the practice as a part of a Quality Control Plan / Lab Protocol
  • Certain processes are more sensitive to surface contamination than others
  • Note that when cleaned to very high levels, Flash Rusting becomes a concern with certain metals, and thus either there should be little gap between the cleaning process, and the next manufacturing step, or special precautions should be taken, such as applying a temporary Gumming Solution

Methods

Mechanical

  • Scrubbing/Wiping etc
    • Can get rid of "bulk contamination" ; still leves behing a thin film or best case scenario a Monolayer
    • Thus it will still fail the Water Break Test
  • Media Blasting
    • Can clean off stubborn contamination and even get to a level passing the Water Break Test
    • Short of Dry Ice Blasting , it is an Abrasive process and thus has impacts on surface finish, and can not be used on thin parts
  • Surface Preperation (Surface Prep) for Painting etc is essentially this

Chemical

Solvents

  • Dissolves Contaminants
  • Polar for Polar Molecules, Nonpolar Solvents for Nonpolar Contaminants
    • Most dirt and grime is nonpolar, hence most Cleaning Solutions focus on this, water works well otherwise in many cases
  • Misc Scales for "Solvent Effectiveness" although the nuance of each job makes these only marginally useful
  • Note that even with a Perfect Solvent, Flow and/or Mechanical Action is needed to remove the Solution of Dirt+Solvent before it Evaporates
  • Processes like Spraying or Vapor Degreasing increase the effectiveness of solvents especially
  • Dry Cleaning processes such as using Supercritical CO2 are also in this category, more complexity, but more gentle on certain materials

Chemical Reactants

  • Certain Cleaning Solutions can be used to turn Residues that won't dissolve, or be scrubbed off into other chemical compounds that can be
  • For instance, Bleach can react thin Hydrocarbon Layers allowing the underlinging material to pass the Water Break Test
  • Various Acids, and Pirranah Solution among other things also fit in this category

Misc

Internal Links

External Links