Small Engine Repair Shop Construction Set

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Basics

  • This page aims to provide a list of both “Minimum Viable Tools” as well as potential os projects for “nice to have’s” etc for making a Maintenance/Restoration Shop for Small Engines (mainly ICE Driven Landscaping Equipment, but also Generators)

Troubleshooting Gear

Testing for “Spark”

  • Multimeter + Attacments / a Spark Detector (Small Engines)
    • The latter is basically a neon bulb you put in between the magneto and the spark plug via adapters
      • WAY more dim than a LED to Multimeter or whatever, but rugged, largely foolproof, and cheap
  • Spark Plug Wrench and/or Scrench for removal of the sparkplug for inspection and/or replacement
    • To an extent a thin File or sandpaper can be used to remove debris and/or oxidation from a spark plug
      • While this is no replacement for a PROPER new one LONG TERM, it can help in a pinch

Testing for Fuel

  • Independent Fuel Tank + Extra Fuel Line + Hose Clamps (and a means to adjust them)
    • Sidenote for “Design for Repair” etc, matching the hose clamp size for small engines to the 1/4in hex that the Milwaukee Fastback Multitool is VERY nice
    • This allows you to (somewhat) quickly test if “bad fuel” is the issue (without a full drain+replace of the fuel)

Testing for Compression

Disassembly+Inspection

  • Another potential source of issues is Fouling in the Air Intake/Carburetor or in the Exhaust (Especially the Muffler / Catalytic Muffler and/or Spark Arrestor (Small Engines)
  • Most of these are hidden behind layers of plastic shells etc
    • Main thing though is disassemble + look, and MAYBE spray some aerosol parts cleaner etc
  • An Inspection Camera would be a nice to have (especially since it could be dropped down the spark plug hole, which short of the annoying “boot” is NOT very “hidden” behind panels/shells etc

Hypothetical Nice to Have’s / CC-BY-SA Project Ideas

  • An “ Air Filter Tester “ that takes the filter off the “dumb” weedwacker/leafblower/genset etc and puts it in between a source of forced air, and a pressure sensor/airflow sensor (with one in front as well etc)
    • Thus instead of “oh the filter looks a bit dirty, can’t hurt to throw it out+swap it” qualitatively guess-mess, you get a QUANTITATIVE Go/No Go of filter performance/condition
    • This wouldn’t make sense for small scale, but Fleet Management / in a repair shop, it would be nice
  • A similar system for testing Fuel Filters
  • A system for Backwashing air/fuel filters
    • May be overkill if spare parts are easily available, but may be nice if they aren’t
  • A “Start Cart” for small engines
    • To an extent Ratcheting (to prevent kickback killing your wrist) Adapters on a Cordless Drill / Impact Driver / Impact Wrench work
      • This would prevent the need to constantly use the Recoil Start system
  • A “Small Engine Test Jig” that basically:
    • Adds sensors/remote alternatives to sensors to the engine, to aid in troubleshooting
    • Has the options for alternative fuel systems, and electric system in an easily used, ergonomic way, and has FDM 3D Printed, or 3D Milled mounts for various engines/small equipment such that they can be secured down to the device
    • Potentially adding non-you holding down the throttle throttle control for Dyno Testing style ramps/if used in conjuction with the Start Cart “semi auto” testing would be VERY nice too

Misc

Internal Links

External Links