The Spark Build: Difference between revisions
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=Parts | =Task Allocation= | ||
==Preparation== | |||
#James, Jason, Tom - Power Cube | |||
#Lucas, Leandra, Cory, Jordan - Explosions + Procedures + BOM | |||
#Rob Farmer, Dante, Durante - take off old wheel units | |||
#Marcin + Siku - Parts cost total | |||
#Rob K, Katie - indisposed | |||
==Build== | |||
*List people and allocate tasks | |||
#James, Jason, Tom - Power Cube | |||
#Katie, Audrey, Emily, Nat - Abrasive Cutoff cutting + Dante & Durante - | |||
#Marcin - quick attach plates | |||
#Rob Farmer - bolts cutting | |||
#Rob K+ Ian - shoppin + video | |||
#Leandra - Mill to do hole in shafts | |||
#Lucas - foot pedals | |||
#Cory - valve mounting plates | |||
#Jordan, Siku, DJ | |||
==Shop setup== | |||
*Parts run | |||
Shopping List | |||
*Lock washers | |||
*Bandsaw blade | |||
*Cutoff wheels- 14" | |||
Tasks: | |||
*Take off wheels | |||
*Create cut lists | |||
*Cutting materials | |||
*Take off tracks | |||
*Remove power cube | |||
*Get blocks and stand tractor on blocks | |||
*Shop signs | |||
*Eyewash | |||
*Generate cut list | |||
*Generate procedures | |||
*Build Power Cube | |||
*Workshop inventory | |||
*Tool prep | |||
*Create cannibalization log | |||
*Work instructions | |||
*Graphical work instructions | |||
=Quality Control= | |||
[[File:LifeTrac4 (v5) snip2.PNG|300px]] | |||
*Download [[File:Cab and Loader Arms 12pm Jul 11.skp]] | |||
*Loader forearm stability | |||
*Force on arm lift cylinder mounting | |||
**9 degree cylinder angle means 9400 lbs lift force | |||
*Foot pedal detail | |||
*Valve 1 mounting plate detail | |||
*Valve 2 mounting plate detail | |||
*Foot pedal detail | |||
**Pin tight with lever | |||
*Seat mounting | |||
*Wheel shaft procedure | |||
*Loader down pressure | |||
*Bolts clearing everywhere | |||
*Bolting feasibility everywhere | |||
*Build order correct for each moduleo | |||
*Bottom cylinder mounting spacer means can't bolt the tubes together as is. Solution: bore out holes or move mounting 4" forward and wheel 4" forward and use a x8" plate for mounting | |||
*1/2" stickout on wheel me | |||
*Narrower cab by 8" on each side to 32 inch door and 40" wide cab, to save 13' of tubing ($170) | |||
=Parts= | |||
==First Choice== | |||
*3 Spool, 25 gpm Motor Valve for Wheels, auxiliary implements, and turning - [http://www.surpluscenter.com/item.asp?item=9-6761&catname=hydraulic]. Needs Power Beyond Sleeve - [http://www.surpluscenter.com/item.asp?catname=hydraulic&item=9-4895-B] | |||
*25 GPM Joystick valve - [http://www.surpluscenter.com/item.asp?item=9-4782&catname=hydraulic] | |||
*[4] hoses - [http://www.surpluscenter.com/item.asp?catname=hydraulic&item=916-1436] | |||
*[2] hoses - [http://www.surpluscenter.com/item.asp?catname=hydraulic&item=916-1472] | |||
==Other Options== | |||
*25 GPM Joystick valve - [http://www.surpluscenter.com/item.asp?item=9-4782&catname=hydraulic] | *25 GPM Joystick valve - [http://www.surpluscenter.com/item.asp?item=9-4782&catname=hydraulic] | ||
*45 GPM auxiliary motor valve - [http://www.surpluscenter.com/item.asp?item=9-7495-D&catname=hydraulic] | *45 GPM auxiliary motor valve - [http://www.surpluscenter.com/item.asp?item=9-7495-D&catname=hydraulic] - note: motor auxiliary goes before the joystick loader valve. | ||
**Fittings - SAE 16 in,out,work - need 3 of [http://www.surpluscenter.com/item.asp?item=9-6405-16-12&catname=hydraulic] and 1 of [http://www.surpluscenter.com/item.asp?item=9-6900-16-12&catname=hydraulic] | **Fittings - SAE 16 in,out,work - need 3 of [http://www.surpluscenter.com/item.asp?item=9-6405-16-12&catname=hydraulic] and 1 of [http://www.surpluscenter.com/item.asp?item=9-6900-16-12&catname=hydraulic] | ||
*25 GPM auxiliary motor valve - [http://www.surpluscenter.com/item.asp?item=9-1518&catname=hydraulic] | *25 GPM auxiliary motor valve - [http://www.surpluscenter.com/item.asp?item=9-1518&catname=hydraulic] | ||
Latest revision as of 16:58, 12 July 2013
Task Allocation
Preparation
- James, Jason, Tom - Power Cube
- Lucas, Leandra, Cory, Jordan - Explosions + Procedures + BOM
- Rob Farmer, Dante, Durante - take off old wheel units
- Marcin + Siku - Parts cost total
- Rob K, Katie - indisposed
Build
- List people and allocate tasks
- James, Jason, Tom - Power Cube
- Katie, Audrey, Emily, Nat - Abrasive Cutoff cutting + Dante & Durante -
- Marcin - quick attach plates
- Rob Farmer - bolts cutting
- Rob K+ Ian - shoppin + video
- Leandra - Mill to do hole in shafts
- Lucas - foot pedals
- Cory - valve mounting plates
- Jordan, Siku, DJ
Shop setup
- Parts run
Shopping List
- Lock washers
- Bandsaw blade
- Cutoff wheels- 14"
Tasks:
- Take off wheels
- Create cut lists
- Cutting materials
- Take off tracks
- Remove power cube
- Get blocks and stand tractor on blocks
- Shop signs
- Eyewash
- Generate cut list
- Generate procedures
- Build Power Cube
- Workshop inventory
- Tool prep
- Create cannibalization log
- Work instructions
- Graphical work instructions
Quality Control
_snip2.PNG)
- Download File:Cab and Loader Arms 12pm Jul 11.skp
- Loader forearm stability
- Force on arm lift cylinder mounting
- 9 degree cylinder angle means 9400 lbs lift force
- Foot pedal detail
- Valve 1 mounting plate detail
- Valve 2 mounting plate detail
- Foot pedal detail
- Pin tight with lever
- Seat mounting
- Wheel shaft procedure
- Loader down pressure
- Bolts clearing everywhere
- Bolting feasibility everywhere
- Build order correct for each moduleo
- Bottom cylinder mounting spacer means can't bolt the tubes together as is. Solution: bore out holes or move mounting 4" forward and wheel 4" forward and use a x8" plate for mounting
- 1/2" stickout on wheel me
- Narrower cab by 8" on each side to 32 inch door and 40" wide cab, to save 13' of tubing ($170)
Parts
First Choice
- 3 Spool, 25 gpm Motor Valve for Wheels, auxiliary implements, and turning - [1]. Needs Power Beyond Sleeve - [2]
- 25 GPM Joystick valve - [3]
- [4] hoses - [4]
- [2] hoses - [5]