The Spark Build: Difference between revisions

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=Task Allocation=
==Preparation==
#James, Jason, Tom - Power Cube
#Lucas, Leandra, Cory, Jordan - Explosions + Procedures + BOM
#Rob Farmer, Dante, Durante - take off old wheel units
#Marcin + Siku - Parts cost total
#Rob K, Katie - indisposed
==Build==
*List people and allocate tasks
#James, Jason, Tom - Power Cube
#Katie, Audrey, Emily, Nat - Abrasive Cutoff cutting + Dante & Durante -
#Marcin - quick attach plates
#Rob Farmer - bolts cutting
#Rob K+ Ian - shoppin + video
#Leandra - Mill to do hole in shafts
#Lucas - foot pedals
#Cory - valve mounting plates
#Jordan, Siku, DJ
==Shop setup==
*Parts run
Shopping List
*Lock washers
*Bandsaw blade
*Cutoff wheels- 14"
Tasks:
*Take off wheels
*Create cut lists
*Cutting materials
*Take off tracks
*Remove power cube
*Get blocks and stand tractor on blocks
*Shop signs
*Eyewash
*Generate cut list
*Generate procedures
*Build Power Cube
*Workshop inventory
*Tool prep
*Create cannibalization log
*Work instructions
*Graphical work instructions
=Quality Control=
=Quality Control=
[[File:LifeTrac4 (v5) snip2.PNG|300px]]
[[File:LifeTrac4 (v5) snip2.PNG|300px]]
Line 10: Line 54:
*Foot pedal detail
*Foot pedal detail
**Pin tight with lever
**Pin tight with lever
**
*Seat mounting
*Seat mounting
*Wheel shaft procedure
*Wheel shaft procedure
Line 16: Line 59:
*Bolts clearing everywhere
*Bolts clearing everywhere
*Bolting feasibility everywhere
*Bolting feasibility everywhere
*Build order correct for each module
*Build order correct for each moduleo
*Build order correct for complete assembly
*Bottom cylinder mounting spacer means can't bolt the tubes together as is. Solution: bore out holes or move mounting 4" forward and wheel 4" forward and use a x8" plate for mounting
*QA plate spacing
*1/2" stickout on wheel me
*Reverse the curling cylinders
*Narrower cab by 8" on each side to 32 inch door and 40" wide cab, to save 13' of tubing ($170)
*Part count minimization - cylinder mount
*Part count minimization - rear pivot connection
*Part count minimization - front pivot connection


=Parts=  
=Parts=  

Latest revision as of 16:58, 12 July 2013

Task Allocation

Preparation

  1. James, Jason, Tom - Power Cube
  2. Lucas, Leandra, Cory, Jordan - Explosions + Procedures + BOM
  3. Rob Farmer, Dante, Durante - take off old wheel units
  4. Marcin + Siku - Parts cost total
  5. Rob K, Katie - indisposed

Build

  • List people and allocate tasks
  1. James, Jason, Tom - Power Cube
  2. Katie, Audrey, Emily, Nat - Abrasive Cutoff cutting + Dante & Durante -
  3. Marcin - quick attach plates
  4. Rob Farmer - bolts cutting
  5. Rob K+ Ian - shoppin + video
  6. Leandra - Mill to do hole in shafts
  7. Lucas - foot pedals
  8. Cory - valve mounting plates
  9. Jordan, Siku, DJ

Shop setup

  • Parts run

Shopping List

  • Lock washers
  • Bandsaw blade
  • Cutoff wheels- 14"

Tasks:

  • Take off wheels
  • Create cut lists
  • Cutting materials
  • Take off tracks
  • Remove power cube
  • Get blocks and stand tractor on blocks
  • Shop signs
  • Eyewash
  • Generate cut list
  • Generate procedures
  • Build Power Cube
  • Workshop inventory
  • Tool prep
  • Create cannibalization log
  • Work instructions
  • Graphical work instructions

Quality Control

LifeTrac4 (v5) snip2.PNG

  • Download File:Cab and Loader Arms 12pm Jul 11.skp
  • Loader forearm stability
  • Force on arm lift cylinder mounting
    • 9 degree cylinder angle means 9400 lbs lift force
  • Foot pedal detail
  • Valve 1 mounting plate detail
  • Valve 2 mounting plate detail
  • Foot pedal detail
    • Pin tight with lever
  • Seat mounting
  • Wheel shaft procedure
  • Loader down pressure
  • Bolts clearing everywhere
  • Bolting feasibility everywhere
  • Build order correct for each moduleo
  • Bottom cylinder mounting spacer means can't bolt the tubes together as is. Solution: bore out holes or move mounting 4" forward and wheel 4" forward and use a x8" plate for mounting
  • 1/2" stickout on wheel me
  • Narrower cab by 8" on each side to 32 inch door and 40" wide cab, to save 13' of tubing ($170)

Parts

First Choice

  • 3 Spool, 25 gpm Motor Valve for Wheels, auxiliary implements, and turning - [1]. Needs Power Beyond Sleeve - [2]
  • 25 GPM Joystick valve - [3]
  • [4] hoses - [4]
  • [2] hoses - [5]

Other Options

  • 25 GPM Joystick valve - [6]
  • 45 GPM auxiliary motor valve - [7] - note: motor auxiliary goes before the joystick loader valve.
    • Fittings - SAE 16 in,out,work - need 3 of [8] and 1 of [9]
  • 25 GPM auxiliary motor valve - [10]