EDM: Difference between revisions

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=About=
=About=
*Good explanation + Demo in [https://www.youtube.com/watch?v=JtKi8lNSqvw&list=PLXYLzZ3XzIbgvks9zUU_J940s-cobHxZD&index=4 this video] at 13:26
*Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [https://www.mcmaster.com/#8864k71/=1ceszx4]
*Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [https://www.mcmaster.com/#8864k71/=1ceszx4]
*Voltage is 50-300V. Current for 1" cut below is 35A.
*Voltage is 50-300V. Current for 1" cut below is 35A.

Revision as of 18:03, 14 April 2018

Electric Discharge Machining. It is simply a spark between a wire and a workpiece. It does super precise cutting and small hole drilling in electrically-conductive materials.

About

  • Good explanation + Demo in this video at 13:26
  • Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [1]
  • Voltage is 50-300V. Current for 1" cut below is 35A.
  • 1 pound of wire used per hour to cut a 1/2" hole in a 3" piece of hard metal. - [2]. that is $5 in wire cost. About $1 per inch of metal.
  • 10x slower than waterjet - [3]
  • Waterjet appears to be much better for the speed and cost. But EDM advantage is 10x more precise - [4]

BOM

  • EDM wire - $40 for 6 lb - [5]

YouTube

  • DIY, cuts 1" stainless at 2 mm/min - [6]. Howto - [7]

Resources

  • There are many EDM DIY builds out there.
  • There's a book on DIY EDM machines - [8]. Youtube - [9]. Books and circuit boards are available - [10]

See Also

Useful Links