Angle Frame Connector: Difference between revisions

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=Build=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217604990773755&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
[[File:angleconnectorframe.jpg|400px]]
=CAD=
[[File:angleconnectorstart.png|100px]][[File:withnutcutout.png|100px]][[File:withnutcutoutandhole.png|100px]][[File:withnutcutoutandholeTDD.png|100px]][[File:3sideangleconnector.png|100px]][[File:angleconnector.png|100px]][[File:leftcorner.png|100px]][[File:rightcorner.png|100px]]
<gallery perrow=6>
File:angleconnector.png|'''Angle Connector.''' - FreeCAD with McMaster 6 mm nut -[[File:angleconnector.fcstd]]. Finished STL - [[File:anglecorner.stl]]
File:leftcorner.png|'''Angle Connector with axis mount, left side.''' - FreeCAD - [[File:leftcorner.fcstd]]. Finished STL - [[File:leftcorner.stl]]
File:rightcorner.png|'''Angle Connector with axis mount, right side.''' - FreeCAD - [[File:rightcorner.fcstd]]. Finished STL - [[File:rightcorner.stl]]
</gallery>
=Concept=
=Concept=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vS_O7_4qziGGpeQYAbi5mhm2Ydo0UK8iWLgHEGb4YOJs3zQ8BXjhI685EzdPIcs3xCJoQBfhlN-j6v8/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vS_O7_4qziGGpeQYAbi5mhm2Ydo0UK8iWLgHEGb4YOJs3zQ8BXjhI685EzdPIcs3xCJoQBfhlN-j6v8/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>
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[https://docs.google.com/presentation/d/1IMkn4Z2OzDK-a8yy_De53_cd9d2_HGMtivGpcpdgdHw/edit edit]
[https://docs.google.com/presentation/d/1IMkn4Z2OzDK-a8yy_De53_cd9d2_HGMtivGpcpdgdHw/edit edit]


=CAD=
[[File:Setscrew_mechanism.fcstd]]
*[[File:angleconnector.fcstd]]
 
=Build=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10218539045004527&show_text=true&width=552&height=400&appId" width="552" height="400" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
 
=Production=
==D3D Pro==
*50% infill for real print.
*Test print at 20%: 10 cm cut off the bottom, standing on corner - . This would not stand on moving-bed printers. Babystepping correction -0.75. It does not stand on a stationary bed printer eiether. I turned it around to print standing on 6 points.
[[File:angleconnectorstl.png|500px]]
 
*Came off bed so printed it on 6 corners:
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fphoto.php%3Ffbid%3D10217386832119925%26set%3Dp.10217386832119925%26type%3D3&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
*Initial fit: metal shown with 6 mm hex nut and set screw in the hole.
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fphoto.php%3Ffbid%3D10217386829479859%26set%3Dp.10217386829479859%26type%3D3&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
 
*STL - sunk 5 mm into bed. Test print at 20%, takes 8.5 hrs. Production print: 50% infill, 10:10 hours, 133 g. Brim 10 lines. Prints starting on 6 corners, for a solid base.
 
[[File:cornerproductionengineering.png|500px]]
 
==D3D Simple==
 
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217845988518548&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
 
Printer profile - [[File:d3duniversal_7.ini]] - 100%, see support parameters.
 
Support parameters:
 
[[File:supportparameters.png|500px]]
 
Results:
#100% infill - no way. Not enough stick to bed, starts warping after excellent first layer.
#100% infill - roughed up surface with sand paper, 8 line brim. No way. Still comes right off.
#Painter's tape - reduce infill to 20% for a less solid part but still bootstrappable to D3D Pro.

Latest revision as of 18:01, 6 July 2020

Build

Angleconnectorframe.jpg

CAD

Angleconnectorstart.pngWithnutcutout.pngWithnutcutoutandhole.pngWithnutcutoutandholeTDD.png3sideangleconnector.pngAngleconnector.pngLeftcorner.pngRightcorner.png



Concept

edit

File:Setscrew mechanism.fcstd

Build

Production

D3D Pro

  • 50% infill for real print.
  • Test print at 20%: 10 cm cut off the bottom, standing on corner - . This would not stand on moving-bed printers. Babystepping correction -0.75. It does not stand on a stationary bed printer eiether. I turned it around to print standing on 6 points.

Angleconnectorstl.png

  • Came off bed so printed it on 6 corners:

  • Initial fit: metal shown with 6 mm hex nut and set screw in the hole.

  • STL - sunk 5 mm into bed. Test print at 20%, takes 8.5 hrs. Production print: 50% infill, 10:10 hours, 133 g. Brim 10 lines. Prints starting on 6 corners, for a solid base.

Cornerproductionengineering.png

D3D Simple

Printer profile - File:D3duniversal 7.ini - 100%, see support parameters.

Support parameters:

Supportparameters.png

Results:

  1. 100% infill - no way. Not enough stick to bed, starts warping after excellent first layer.
  2. 100% infill - roughed up surface with sand paper, 8 line brim. No way. Still comes right off.
  3. Painter's tape - reduce infill to 20% for a less solid part but still bootstrappable to D3D Pro.