Hemp Decorticator: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
No edit summary
Line 40: Line 40:


Several hemp stalks are simultaneously fed into one end of the machine, in between a pair of rollers.
Several hemp stalks are simultaneously fed into one end of the machine, in between a pair of rollers.
(A Feeding hopper can facilitate feeding and create a safe distance between the user and the rollers.)


A Feeding hopper can facilitate feeding and permit a distance between the user and the moving parts of the machine for safety.
When crushed in between the rollers, hemp stalks are divided into two materials:
* Shives
* Bast fibers


 
The soft bast fibers covering the woody interior come loose when the woody interior is crushed into shives.  
The stalks are crushed into shives between the roller pair and the soft bast fibers are separated from the woody interior off the stalk.


The blades of all rollers are blunt. That way, fibers are not damaged, but stalks are still crushed into hurd and the fiber is separated from the stalk.
The blades of all rollers are blunt. That way, fibers are not damaged, but stalks are still crushed into hurd and the fiber is separated from the stalk.
Line 61: Line 63:




The rollers are connected via a gears and driven by a motor. The roller are supported by bearings positioned at each end of the shafts.
The rollers are connected via a gears and driven by a motor. The rollers are supported by bearings positioned at each end of the shafts.


[[File:Hemp decorticator.jpg|800px]]
[[File:Hemp decorticator.jpg|800px]]

Revision as of 16:56, 24 April 2021

Overview

A hemp decorticator is a machine that separates hemp stalks in to different materials that are used for a vast array of products;

· Bast fiber; for plastics including 3D printer filament, composite materials, textile, etc.

· Hurd (also called shives); for paper, hempcrete, insulation, fibre board, etc.

· Green microfiber; beauty products, CBD, nutritional products, etc.

Hemp seeds can also be used and turned in to food products, ink, paint, lubricant, etc.

For more examples of uses for hemp, see Hemp.

Hemp stalk materials Stalk cross section Plant anatomy and uses Image of a hemp decorticator Image of a hemp decorticator
Hemp fiber, hurd, micro.jpg
Cross section of a hemp stalk outlining its anatomy.
Hemp plant anatomy uses.jpg
Hemp-decprticator-1.jpg
Hemp decorticator 2.jpg

A hemp decorticator can also be used for other plants such as jute or kenaf.

Versions

Hemp decorticator V.20.01

Replications

No versions of this product have been replicated yet.

The following format can be used to reference a replication:

[Start date YYYY-MM-DD, Location, Product version, Link to a page showing some documentation of the replication process or results]

Details

Working principle:


Several hemp stalks are simultaneously fed into one end of the machine, in between a pair of rollers. (A Feeding hopper can facilitate feeding and create a safe distance between the user and the rollers.)

When crushed in between the rollers, hemp stalks are divided into two materials:

  • Shives
  • Bast fibers

The soft bast fibers covering the woody interior come loose when the woody interior is crushed into shives.

The blades of all rollers are blunt. That way, fibers are not damaged, but stalks are still crushed into hurd and the fiber is separated from the stalk.


First pair of rollers roll the stalks into the second pair of rollers.

The second pair of rollers spin at a different rpm than the first pair and further crushes stalk into hurd while separating fiber.


Hurd and fibers are spat out from in between the second pair of rollers.

Fibers are "caught" on a Horizontal pole placed close to the second roller pair.

Hurd can be caught in a Net surrounding the output-end of the machine.


The rollers are connected via a gears and driven by a motor. The rollers are supported by bearings positioned at each end of the shafts.

Hemp decorticator.jpg

See also

Decorticator

Hemp

External links