120V heater pad: Difference between revisions

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=Intro=
This page explored 120V ac heaters. Natural choices are heater pads, but these are expensive and custom items. So we made our own nichrome heaters, which have the advantage of complete flexibility for power and size. They are time-consuming to wind without a [[Winding Jig]].
The nichrome DIY heater element works, but the connection from nichrome to wire is difficult as it goes from copper to steel and there is galvanic corrosion. Further, we run the heater at high temp for fast heat - so we have had the nichrome elements burn out regularly. Solutions are to run the nichrome at about 600 C max, well under its 1000C rating. Another great solution - which turns out to heat faster because it doesn't require insolation over the heater element - is a '''halogen light bulb.'''
Halogen bulbs get hot - several hundred C - and radiate about 90% of their energy as heat. Thus, they are fast, effective heaters, and becuase no insulation is used over them, they can heat the 3D printer heat bed rapidly.
=Pad=
=Pad=
*Amazon $20 - [https://www.amazon.com/ABN-Automotive-Electric-Silicone-Heating/dp/B077J5DSFJ/ref=asc_df_B077J5DSFJ/?tag=hyprod-20&linkCode=df0&hvadid=312031442103&hvpos=&hvnetw=g&hvrand=13027920132478338280&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9023315&hvtargid=pla-570219306603&th=1]
*Amazon $20 - [https://www.amazon.com/ABN-Automotive-Electric-Silicone-Heating/dp/B077J5DSFJ/ref=asc_df_B077J5DSFJ/?tag=hyprod-20&linkCode=df0&hvadid=312031442103&hvpos=&hvnetw=g&hvrand=13027920132478338280&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9023315&hvtargid=pla-570219306603&th=1]
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=Halogen As Heater=
=Halogen As Heater=
*Halogens are about 85% heaters.
Moved to [[Halogen Heat Bed]]
*For 3D printers, use a 240V bulb, run it at 1/4 power with 120V (P~I^2R) so it doesn't burn out with on-off cycling - by running it only at a fraction of its rated power.
*Use a holder - 4.69 or 4-11/16" holder, for a 240V T3 bulb. [https://www.amazon.com/Lamp-H-PC-63418/dp/B008UW8FA2/ref=asc_df_B008UW8FA2/?tag=hyprod-20&linkCode=df0&hvadid=194952682001&hvpos=&hvnetw=g&hvrand=1972518797233664809&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9023315&hvtargid=pla-315248704551&psc=1]
*R7S is the style of holder -[https://www.amazon.com/Magic-shell-Ceramics-Conveter-Connector/dp/B084ZPL73Z/ref=asc_df_B084ZPL73Z/?tag=hyprod-20&linkCode=df0&hvadid=416645302761&hvpos=&hvnetw=g&hvrand=1972518797233664809&hvpone=&hvptwo=&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9023315&hvtargid=pla-899101640583&psc=1&tag=&ref=&adgrpid=95471652658&hvpone=&hvptwo=&hvadid=416645302761&hvpos=&hvnetw=g&hvrand=1972518797233664809&hvqmt=&hvdev=c&hvdvcmdl=&hvlocint=&hvlocphy=9023315&hvtargid=pla-899101640583]
*This bulb is T3 R7S, 118 mm long - [https://www.bulbs.com/product/Q500T3-CL-240V]

Latest revision as of 05:23, 10 January 2022

Intro

This page explored 120V ac heaters. Natural choices are heater pads, but these are expensive and custom items. So we made our own nichrome heaters, which have the advantage of complete flexibility for power and size. They are time-consuming to wind without a Winding Jig.

The nichrome DIY heater element works, but the connection from nichrome to wire is difficult as it goes from copper to steel and there is galvanic corrosion. Further, we run the heater at high temp for fast heat - so we have had the nichrome elements burn out regularly. Solutions are to run the nichrome at about 600 C max, well under its 1000C rating. Another great solution - which turns out to heat faster because it doesn't require insolation over the heater element - is a halogen light bulb.

Halogen bulbs get hot - several hundred C - and radiate about 90% of their energy as heat. Thus, they are fast, effective heaters, and becuase no insulation is used over them, they can heat the 3D printer heat bed rapidly.

Pad

  • Amazon $20 - [1]
  • Ebay $15 in 4 quantity - [2]
  • $13 from China - [3]

Resistors

  • Use resistors instead - [4]

Halogen As Heater

Moved to Halogen Heat Bed