CEB Press Fabrication Procedure: Difference between revisions

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=Preparation=


=Fabrication Procedure=
#Prepare all required tools and workspace
 
#Prepare all required tools (complete documentation of tools used - Chris F at Factor e Farm can do this) and workspace
##Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
##Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
#Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
#Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
Line 9: Line 8:
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)


=Cut All Metal=


'''Build Frame'''
*Document step by step. Old instructions from all previous builds are still relevant, older documentation should be mined for whatever exists on the wiki, as most of the procedure is already captured.


1. Cut 10 pieces of [[7/16"x6" heavu u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)
=[[Cut CEB Metal]]=
*[4] 21" long
 
*[2] 29" long
*Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch
*[2] 10" long (compression chamber spacers
 
=Secure CEB Fasteners=
*[2] 1/2"x2" - cylinder alignment
*[4] 1/2: nuts - cylinder alignment
*[2] 3/4"x6" threaded rod - cylinder align
*[6] 3/4" nuts - cylinder align
*[4] 3/4" nuts - arms to frame attachment
 
=[[Punch CEB Holes]]=
 
=Grind CEB Metal=
 
=Weld All Assemblies=


2.
=Prepare all other Assemblies (Sensors, Controller)=
==[[Sensor Fabrication]]==
==[[Sensor Assembly Fabrication]]==
==[[Controller Fabrication]]==


=Bolt Entire Machine Together=


=Upload Control Code, Dry Test, and Field Test=


[[Category:CEB Press Documentation]]
[[Category:CEB Press Documentation]]
[[Category:CEB Press Fabrication]]

Latest revision as of 23:13, 3 July 2011

Preparation

  1. Prepare all required tools and workspace
    1. Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
  2. Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
    1. Stock steel (pictures from first build are desirable here)
    2. CEB Hydrauilics Order (complete lists already documented on wiki, need to be organized on this new page)
    3. Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)


Cut CEB Metal

  • Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch

Secure CEB Fasteners

  • [2] 1/2"x2" - cylinder alignment
  • [4] 1/2: nuts - cylinder alignment
  • [2] 3/4"x6" threaded rod - cylinder align
  • [6] 3/4" nuts - cylinder align
  • [4] 3/4" nuts - arms to frame attachment

Punch CEB Holes

Grind CEB Metal

Weld All Assemblies

Prepare all other Assemblies (Sensors, Controller)

Sensor Fabrication

Sensor Assembly Fabrication

Controller Fabrication

Bolt Entire Machine Together

Upload Control Code, Dry Test, and Field Test

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