CEB Press Fabrication Procedure: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
 
(9 intermediate revisions by the same user not shown)
Line 1: Line 1:
=Preparation=
=Preparation=


#Prepare all required tools (complete documentation of tools used - Chris F at Factor e Farm can do this) and workspace
#Prepare all required tools and workspace
##Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
##Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
#Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
#Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
Line 7: Line 7:
##[[CEB Hydrauilics Order]] (complete lists already documented on wiki, need to be organized on this new page)
##[[CEB Hydrauilics Order]] (complete lists already documented on wiki, need to be organized on this new page)
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)
#Prepare all consumables
#Purchase outstanding itens
##2 more main cylinders
##Power Beyond Fittings for tractor valves


=Cut All Metal (Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch)=


(note: second number in brackets is the number of copies required)


Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)
=[[Cut CEB Metal]]=


*[4x3] 21" long - top and bottom of frame
*Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch
*[2x3] 29" long - mid of frame
*[2x3] 10" long - compression chamber spacers
*[2] 42" long - frame sides - see [[Note on CEB Frame Height]]
*[2x2] 44" long - frame sides  - see [[Note on CEB Frame Height]]


*[4x3] 6' long - arms
=Secure CEB Fasteners=
*[4x3] 4' long - legs
*[2] 1/2"x2" - cylinder alignment
*[4x3] 6" long - 2.5"x3/16" square tubing - feet tubes
*[4] 1/2: nuts - cylinder alignment
*[4x3] 10"x10"x1/4" flats - feet
*[2] 3/4"x6" threaded rod - cylinder align
*[6] 3/4" nuts - cylinder align
*[4] 3/4" nuts - arms to frame attachment


*[2x3] 1/4"x2" angle, 21" long - hopper closure
=[[Punch CEB Holes]]=
*[2x3] 1/4"x2" angle - 7" long - hopper closure tab for cylinder alignment
*[2x3]


 
=Grind CEB Metal=
* - drawer
 
* - hopper
 
* - hopper supports
 
* - shaker
 
* - hopper interface plate
 
*[2x3] 3/4" pipe, 1" long  - cylinder aligner
*[2x3] u-channel, 3" - cylinder align
 
=Secure All Fasteners=
*[2x3] 1/2"x2" - cylinder alignment
*[4x3] 1/2: nuts - cylinder alignment
*[2x3] 3/4"x6" threaded rod - cylinder align
*[6x3] 3/4" nuts - cylinder align
*[4x3] 3/4" nuts - arms to frame attachment
 
=Punch All Holes=
 
=Grind All Metal=


=Weld All Assemblies=
=Weld All Assemblies=


=Prepare all other Assemblies (Sensors, Controller)=
=Prepare all other Assemblies (Sensors, Controller)=
==[[Sensor Fabrication]]==
==[[Sensor Assembly Fabrication]]==
==[[Controller Fabrication]]==


=Bolt Entire Machine Together=
=Bolt Entire Machine Together=
Line 67: Line 37:


[[Category:CEB Press Documentation]]
[[Category:CEB Press Documentation]]
[[Category:CEB Press Fabrication]]

Latest revision as of 23:13, 3 July 2011

Preparation

  1. Prepare all required tools and workspace
    1. Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
  2. Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
    1. Stock steel (pictures from first build are desirable here)
    2. CEB Hydrauilics Order (complete lists already documented on wiki, need to be organized on this new page)
    3. Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)


Cut CEB Metal

  • Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch

Secure CEB Fasteners

  • [2] 1/2"x2" - cylinder alignment
  • [4] 1/2: nuts - cylinder alignment
  • [2] 3/4"x6" threaded rod - cylinder align
  • [6] 3/4" nuts - cylinder align
  • [4] 3/4" nuts - arms to frame attachment

Punch CEB Holes

Grind CEB Metal

Weld All Assemblies

Prepare all other Assemblies (Sensors, Controller)

Sensor Fabrication

Sensor Assembly Fabrication

Controller Fabrication

Bolt Entire Machine Together

Upload Control Code, Dry Test, and Field Test