CEB Press Fabrication Procedure: Difference between revisions

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##[[CEB Hydrauilics Order]] (complete lists already documented on wiki, need to be organized on this new page)
##[[CEB Hydrauilics Order]] (complete lists already documented on wiki, need to be organized on this new page)
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)
##Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)
#Prepare all consumables
#Purchase outstanding itens
##2 more main cylinders
##Power Beyond Fittings for tractor valves


=Cut All Metal (Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch)=


Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)


*[4] 21" long - top and bottom of frame
=[[Cut CEB Metal]]=
*[2] 29" long - mid of frame
*[2] 10" long - compression chamber spacers
*[2] 42" long - frame sides - see [[Note on CEB Frame Height]]
*[2] 44" long - frame sides  - see [[Note on CEB Frame Height]]


*[4] 6' long - arms
*Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch
*[4] 4' long - legs
*[4] 6" long - 2.5"x3/16" square tubing - feet tubes
*[4] 10"x10"x1/4" flats - feet


*[2] 1/4"x2" angle, 21" long - hopper closure
=Secure CEB Fasteners=
*[2] 1/4"x2" angle - 7" long - hopper closure tab for cylinder alignment
*[2]
 
 
* - drawer
 
* - hopper
 
* - hopper supports
 
* - shaker
 
* - hopper interface plate
 
*[2] 3/4" pipe, 1" long  - cylinder aligner
*[2] u-channel, 3" - cylinder align
 
=Secure All Fasteners=
*[2] 1/2"x2" - cylinder alignment
*[2] 1/2"x2" - cylinder alignment
*[4] 1/2: nuts - cylinder alignment
*[4] 1/2: nuts - cylinder alignment
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*[4] 3/4" nuts - arms to frame attachment
*[4] 3/4" nuts - arms to frame attachment


=Punch All Holes=
=[[Punch CEB Holes]]=


=Grind All Metal=
=Grind CEB Metal=


=Weld All Assemblies=
=Weld All Assemblies=

Latest revision as of 23:13, 3 July 2011

Preparation

  1. Prepare all required tools and workspace
    1. Include scalability considerations and workflow for 1 machine, then 4 machines, then continuous production (100 machines)
  2. Purchase stock metal and other components (several full, well-organized pages are needed here; older pages should be mined for this)
    1. Stock steel (pictures from first build are desirable here)
    2. CEB Hydrauilics Order (complete lists already documented on wiki, need to be organized on this new page)
    3. Controller (v0.1 should be documented; v0.2 by Dorkmo, and v0.3 by Blair of Detroit Fab Lab should be added)


Cut CEB Metal

  • Methods: Abrasive, Torch, Cold Cut, Ironworker, Bandsaw, Plasma Cutter, Oxy Torch

Secure CEB Fasteners

  • [2] 1/2"x2" - cylinder alignment
  • [4] 1/2: nuts - cylinder alignment
  • [2] 3/4"x6" threaded rod - cylinder align
  • [6] 3/4" nuts - cylinder align
  • [4] 3/4" nuts - arms to frame attachment

Punch CEB Holes

Grind CEB Metal

Weld All Assemblies

Prepare all other Assemblies (Sensors, Controller)

Sensor Fabrication

Sensor Assembly Fabrication

Controller Fabrication

Bolt Entire Machine Together

Upload Control Code, Dry Test, and Field Test

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