Hemp Decorticator: Difference between revisions

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A hemp decorticator is a machine that separates hemp stalks in to different materials that are used for a vast array of products;
=Overview=
 
A hemp decorticator is a machine that separates hemp stalks in to different materials that are used for a vast array of products;  


· Bast fiber; for plastics including 3D printer filament, composite materials, textile, etc.
· Bast fiber; for plastics including 3D printer filament, composite materials, textile, etc.
Line 7: Line 9:
· Green microfiber; beauty products, CBD, nutritional products, etc.
· Green microfiber; beauty products, CBD, nutritional products, etc.


[[File:Hemp_fiber,_hurd,_micro.jpg|400px|right]]
Hemp seeds can also be used and turned in to food products, ink, paint, lubricant, etc.
 
For more examples of uses for hemp, see [[Hemp]].
 
{| class="wikitable"
|-
! Hemp stalk materials !! Stalk cross section !! Plant anatomy and uses !! Image of a hemp decorticator !! Image of a hemp decorticator
|-
| [[File:Hemp_fiber,_hurd,_micro.jpg|400px|right]] || [[File:Hemp stalk anatomy.png|200px|right|Cross section of a hemp stalk outlining its anatomy.]] || [[File:Hemp plant anatomy uses.jpg|200px|right]] || [[File:Hemp-decprticator-1.jpg|200px|right]] || [[File:Hemp_decorticator_2.jpg|200px|right|]]
|}
 
A hemp decorticator can also be used for other plants such as jute or kenaf.
 
=Versions=
 
[[Hemp decorticator V.20.01]]
 
= Replications =
 
No versions of this product have been replicated yet.
 
The following format can be used to reference a replication:


[Start date YYYY-MM-DD, Location, Product version, Link to a page showing some documentation of the replication process or results]
=Details=
Working principle:


Hemp seeds can also be used and turned in to food products, ink, paint, lubricant, etc.


== Working principle ==
Several hemp stalks are simultaneously fed into one end of the machine, in between a pair of crop rollers/crimpers.
(A Feeding hopper can facilitate feeding and create a safe distance between the user and the rollers.)


When crushed in between the rollers, hemp stalks are divided into two materials:
* Hurd
* Bast fibers


Several hemp stalks are simultaenously fed into one end of the machine, in between a pair of rollers.
The soft bast fibers covering the woody interior come loose when the woody interior is crushed into hurd.  


The stalks are grinded in between the roller pair so that the soft exterior of the stalk, the bast fibers, are peeled off the hard, woody interior off the stalk which is crushed into smaller pieces called hurd or shives.
The blades of the rollers are blunt so that the fibers are not damaged.


Both the hurd and the fibers will be spat out the other end of the decorticator from in between the rollers.


The hurd will land on the floor or in a container while the fibers can be “caught” by simply placing a pipe horizontally in front of the roller pair so that the fiber will hang from the pipe after being spat out.
First pair of rollers roll the stalks into the second pair of rollers.


The rollers are connected via a pulley and driven by a motor. They are held in place by bearings on their opposite end.
The second pair of rollers spin at a different rpm than the first pair and further crushes stalk into hurd while separating fiber.


[[File:Hemp decorticator.jpg|400px|right]]


Hurd and fibers are spat out from in between the second pair of rollers.


[[File:Hemp_decorticator_2.jpg|400px|right]]
With the decorticator in the image, fibers are "caught" on a Horizontal pole placed close to the second roller pair.


== Other considerations ==
Design measures can be taken to reduce noise and dust.


Additional roller pairs can be added.
The rollers are connected via a gears and driven by a motor. The rollers are supported by bearings positioned at each end of the shafts.


More advanced hemp decorticators can separate hemp stalks into a third material; green micro fibers which are mostly used for CBD products.
[[File:Hemp decorticator.jpg|800px]]


== See also ==
= See also =
[[Decorticator]]
[[Decorticator]]


[[Hemp]]
[[Hemp]]
= External links =

Latest revision as of 22:10, 15 May 2021

Overview

A hemp decorticator is a machine that separates hemp stalks in to different materials that are used for a vast array of products;

· Bast fiber; for plastics including 3D printer filament, composite materials, textile, etc.

· Hurd (also called shives); for paper, hempcrete, insulation, fibre board, etc.

· Green microfiber; beauty products, CBD, nutritional products, etc.

Hemp seeds can also be used and turned in to food products, ink, paint, lubricant, etc.

For more examples of uses for hemp, see Hemp.

Hemp stalk materials Stalk cross section Plant anatomy and uses Image of a hemp decorticator Image of a hemp decorticator
Hemp fiber, hurd, micro.jpg
Cross section of a hemp stalk outlining its anatomy.
Hemp plant anatomy uses.jpg
Hemp-decprticator-1.jpg
Hemp decorticator 2.jpg

A hemp decorticator can also be used for other plants such as jute or kenaf.

Versions

Hemp decorticator V.20.01

Replications

No versions of this product have been replicated yet.

The following format can be used to reference a replication:

[Start date YYYY-MM-DD, Location, Product version, Link to a page showing some documentation of the replication process or results]

Details

Working principle:


Several hemp stalks are simultaneously fed into one end of the machine, in between a pair of crop rollers/crimpers. (A Feeding hopper can facilitate feeding and create a safe distance between the user and the rollers.)

When crushed in between the rollers, hemp stalks are divided into two materials:

  • Hurd
  • Bast fibers

The soft bast fibers covering the woody interior come loose when the woody interior is crushed into hurd.

The blades of the rollers are blunt so that the fibers are not damaged.


First pair of rollers roll the stalks into the second pair of rollers.

The second pair of rollers spin at a different rpm than the first pair and further crushes stalk into hurd while separating fiber.


Hurd and fibers are spat out from in between the second pair of rollers.

With the decorticator in the image, fibers are "caught" on a Horizontal pole placed close to the second roller pair.


The rollers are connected via a gears and driven by a motor. The rollers are supported by bearings positioned at each end of the shafts.

Hemp decorticator.jpg

See also

Decorticator

Hemp

External links