Build Fuel Tank: Difference between revisions
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(Created page with "*Cut 1/4"x4"x8*fuel tank with cold cut saw, band saw, or torch *[2] Cut tank ends - 1/4"x4"x8" flats *Spray paint patter of filler cap ontop *Torch filler cap hole *Drill screw ...") |
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*Cut 1/4"x4"x8*fuel tank with cold cut saw, band saw, or torch | *Cut 1/4"x4"x8*fuel tank with cold cut saw, band saw, or torch | ||
*Clean edges, clean out inside of debris | |||
*[2] Cut tank ends - 1/4"x4"x8" flats | *[2] Cut tank ends - 1/4"x4"x8" flats | ||
*Spray paint | *Spray paint pattern of filler cap on top tank closure | ||
*Torch filler cap hole | *Torch filler cap hole | ||
*Drill screw holes for filler cap | *Drill screw holes for filler cap | ||
* | *Fuel line is located at middle bottom of 8" face of tank - torch it out | ||
* | *Cut a 1/4" fitting for fuel line | ||
*Weld fuel | *Grind and ream all edges to be welded prior to welding | ||
*Weld fuel line fitting (1/4" npt) | |||
*Weld bottom and top onto fuel tank | *Weld bottom and top onto fuel tank | ||
*Screw in the filler cap | |||
*Leak test the tank | |||
**Take off filler cap, tape up top | |||
**Take off fuel barb, screw in air hose barb | |||
**Fill tank with 15 psi with compressor. | |||
**Pour soap solution on seams to determine air tightness | |||
**Weld over leak spots, iterate as necessary | |||
**As final step prior to welding to frame - reconnect fuel hose barb, attach 1/4" hose and plug off hose, fill with gas | |||
**Check for any visible leaks, correct as necessary. | |||
**Drain fuel tank via attached hose. | |||
Now it's ready for welding to frame. | |||
[[Category:Fabrication Procedures]] | [[Category:Fabrication Procedures]] | ||
Latest revision as of 00:01, 19 June 2011
- Cut 1/4"x4"x8*fuel tank with cold cut saw, band saw, or torch
- Clean edges, clean out inside of debris
- [2] Cut tank ends - 1/4"x4"x8" flats
- Spray paint pattern of filler cap on top tank closure
- Torch filler cap hole
- Drill screw holes for filler cap
- Fuel line is located at middle bottom of 8" face of tank - torch it out
- Cut a 1/4" fitting for fuel line
- Grind and ream all edges to be welded prior to welding
- Weld fuel line fitting (1/4" npt)
- Weld bottom and top onto fuel tank
- Screw in the filler cap
- Leak test the tank
- Take off filler cap, tape up top
- Take off fuel barb, screw in air hose barb
- Fill tank with 15 psi with compressor.
- Pour soap solution on seams to determine air tightness
- Weld over leak spots, iterate as necessary
- As final step prior to welding to frame - reconnect fuel hose barb, attach 1/4" hose and plug off hose, fill with gas
- Check for any visible leaks, correct as necessary.
- Drain fuel tank via attached hose.
Now it's ready for welding to frame.