Mount Cylinders: Difference between revisions

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'''Start with bottom cylinder mount assembly:'''
*[1] Cut 1/2"X6"x12" plate
*[1] Cut 1/2"X6"x12" plate
*[2] Cut 1/2"x4"x6" plate
*[2] Cut 1/2"x4"x6" plate
*Mag drill or punch [4] 3/4" holes in 6"x12: plate
*Mag drill or punch [4] 3/4" holes in 6"x12" plate for attachment of main cylinder to frame
*Mag drill or punch [2] 1" pin holes on each 4"x6" plate
*Mag drill or punch [2] 1" pin holes on each 4"x6" plate for attachment of main cylinder
*Weld 1" drilled out nut onto 4"x6" plates
*Weld a reinforcing gusset nut - 1" drilled out nut onto 4"x6" plates
*Tack [2] plates about 3.5" apart for cylinder mounting
*Tack [2] plates about 3.5" apart for cylinder mounting
*Weld assembly together with cylinder pin in place (prevents shifting)
*Weld assembly together with cylinder pin in place (prevents shifting)
*Lay assembly in place on frame, and pin bottom of main cylinder into it
*Pin top of main cylinder into the arm attachment plates
*Pin bottom of secondary cylinder to the arm attachment plates
*Pin top of secondary cylinder to the QA Plate mounts


'''Move to top of main cylinder, which is also the mount for the secondary cylinder – call this the common cylinder mount.
'''
*[2] Cut 6”x12” plate
*Declare 4 hole locations for mounting to arms
*Drill plates a pair at one time, clamped together – [4] ¾” holes and [2] 1” holes
*Align these plates by inserting the pins into these and clamping to arms prior to transfer punching holes
*Transfer punch hole locations to arms on both sides
*Drill 4 holes for loader arm attachment per each side, one side at a time
*Bolt common cylinder mount to arms
*Attach main cylinder (mounted only at top) and secondary cylinder (mounted only at bottom) to common cylinder mount
'''With common cylinder mounting attached to cylinders, work the second attachment points of both cylinders.'''


*Attach bottom cylinder mount to main cylinder with pins
*Fix the location of the bottom mount of the main cylinder (on each side of tractor) such that the loader arms are fully down in the retracted cylinder position.
*Transfer punch locations of main cylinder bottom bolt holes
*Drill bottom cylinder mounts with annular cutter mag drill - 3/4”
*Mark locations on opposite side and drill with 13/16” annular cutter
*Pin top of secondary cylinder to the QA Plate mounts


[[Category:Fabrication Procedures]]
[[Category:Fabrication Procedures]]
*Drill cylinder mount plate holes in loader arms
*Mount cylinder plates (2 per arm)
*With loader arms in place, arrange bottom and top mounts, drill holes
*Attach main cylinder to arms
*With main cylinder attached, finetune location of bottom cylinder mount for equal extension of cylinders
*Drill bottom mount locations
*Bolt bottom mounts
[[Category:Production Plan]]

Latest revision as of 04:48, 19 June 2011

Start with bottom cylinder mount assembly:

  • [1] Cut 1/2"X6"x12" plate
  • [2] Cut 1/2"x4"x6" plate
  • Mag drill or punch [4] 3/4" holes in 6"x12" plate for attachment of main cylinder to frame
  • Mag drill or punch [2] 1" pin holes on each 4"x6" plate for attachment of main cylinder
  • Weld a reinforcing gusset nut - 1" drilled out nut onto 4"x6" plates
  • Tack [2] plates about 3.5" apart for cylinder mounting
  • Weld assembly together with cylinder pin in place (prevents shifting)

Move to top of main cylinder, which is also the mount for the secondary cylinder – call this the common cylinder mount.

  • [2] Cut 6”x12” plate
  • Declare 4 hole locations for mounting to arms
  • Drill plates a pair at one time, clamped together – [4] ¾” holes and [2] 1” holes
  • Align these plates by inserting the pins into these and clamping to arms prior to transfer punching holes
  • Transfer punch hole locations to arms on both sides
  • Drill 4 holes for loader arm attachment per each side, one side at a time
  • Bolt common cylinder mount to arms
  • Attach main cylinder (mounted only at top) and secondary cylinder (mounted only at bottom) to common cylinder mount

With common cylinder mounting attached to cylinders, work the second attachment points of both cylinders.

  • Attach bottom cylinder mount to main cylinder with pins
  • Fix the location of the bottom mount of the main cylinder (on each side of tractor) such that the loader arms are fully down in the retracted cylinder position.
  • Transfer punch locations of main cylinder bottom bolt holes
  • Drill bottom cylinder mounts with annular cutter mag drill - 3/4”
  • Mark locations on opposite side and drill with 13/16” annular cutter
  • Pin top of secondary cylinder to the QA Plate mounts