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| '''All Torch Table research and development should be documented here on this page. The project team is being organized on https://scrumy.com/torchtable''' | | '''All Torch Table research and development should be documented here on this page. The project team is being organized on https://scrumy.com/torchtable''' |
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| =Prototype 2=
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| ==Videos==
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| This link goes to a youtube playlist on the OSE CNC Torch Table:
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| http://www.youtube.com/watch?v=LbqqGMtm6BY&list=PL2C1A547A8A20653F
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| This link goes to videos on the assembly instructions (in progress)
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| http://www.youtube.com/watch?v=VzjvJEHHRcI&list=PLCBC578BE5586F1D1
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| ==Frame and Mechanical Assembly==
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| [http://opensourceecology.org/w/images/7/79/CNC_Torch_Table_-_Sketchup_Model.zip Sketchup model]
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| [http://opensourceecology.org/w/images/d/d1/Creation_Flame_CNC_Torch_Table_Drawings.zip Dxf files (incomplete)]
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| [solidworks assembly]
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| ==Electronics==
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| ===Arduino instructions===
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| [http://arduino.cc/en/Main/ArduinoBoardLeonardo Arduino Leonardo]
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| [http://arduino.cc/en/Main/ArduinoBoardUno Arduino Uno]
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| ===Stepper Motors===
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| Power supply: Maybe one or two recycled computer supplies can be used drive it. If 24V is needed, connect output in serial. On some PSU
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| it is easy to adjust output voltage a bit. --[[User:Jth|Jth]] 19:07, 25 July 2012 (CEST)
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| <gallery perrow=6>
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| File: steppernug1labeled.svg|Steppernug v1.1
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| File: voltreg.png|12V and 5V Voltage Regulator
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| File: cnctorchtable.svg|CNC 3-Stepper Electronics
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| </gallery>
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| The CNC Torch Table uses the heavy duty [[Electronics Case]] with the reliable [[Arduino Uno]] microcontroller that controls open-source stepper drivers called [[Steppernug]]s
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| External wiring is easy with the use of [[Terminal Block]]s
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| Fans can be powered with the voltage regulator.
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| ==Mechanical==
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| [[CNC Table Z Axis]]
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| [[CNC Table Y Axis]]
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| [[CNC Table X Axis]]
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| [[CNC Table Base Frame]] (including legs and holding flats)
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| Fasteners from [[BoltDepot]]
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| Metric hex nuts, Stainless steel 18-8, 5mm x 0.8mm --- x12
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| Metric socket cap, Stainless steel 18-8, 5mm x 0.8mm x 10mm --- x4 z-axis motor mounting
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| Metric socket cap, Stainless steel 18-8, 5mm x 0.8mm x 16mm --- x12 x and y-axis motor mounting
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| =End Effector=
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| This is the plasma cutter that the CNC Torch Table will be designed to work with. In the event that this cutter is no longer available here are the important specifications:
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| Adjustable Post Flow (power plasma only) control up to 60 seconds to improve consumable and torch life. Front air pressure adjustment makes adjusting pressure easy and painless. (PowerPlasma only)
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| Front air pressure gauge allows quick verification of air pressure. Over Current and Air Pressure light indicators keep you updated on your units operating condition. Suitable for use with 11,000 W "clean power" generators
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| 60AMP 120/220Volt 50/60HZ Plasma Cutter. Cuts 3/8-Inch to 1-1/4-Inch
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| <gallery perrow=6>
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| File: everpplasma60.jpg|[http://www.amazon.com/Everlast-PowerPlasma-Plasma-Cutter-Cutting/dp/B0081BEWUY/ Everlast PowerPlasma 60 from Amazon]
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| </gallery>
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| =Status=
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| ==CNC Torch Table Prototype II'''==
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| Design is finished. Stepper motor controller is under way.
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| *[http://opensourceecology.org/w/images/7/79/CNC_Torch_Table_-_Sketchup_Model.zip Sketchup Model]
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| *[http://opensourceecology.org/w/images/3/31/Torch_Table_Solidworks_2010.zip Solidworks model - In progress]
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| *First Run of Prototype II:
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| <html><iframe width="300" height="169" src="https://www.youtube.com/embed//uvXkV08EutI?list=PL203534A13731D4FF&hl=en_US" frameborder="0" allowfullscreen></iframe></html>
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| The first cut was done by "jogging" a single axis. This essentially verified the ability to control the torch (end effector) with a computer interface.
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| *need to test jogging on both the Y and X axis, Z is low priority for now because we can manually adjust the Z height for each cut.
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| *need to make a strait cut without Jogging, this would demonstrait an ability to control the end effector with more automation.
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| *need a more simplified list of instructions for software installation.
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| I would like to begin a '''manufacturing procedure''' for the Torch Table. This should utilize parralel fabrication, and have a complete list of skills needed.
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| *To fully complete Prototype II I would like to see the following
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| **manufacturing instructions
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| **parts list
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| **software tutorials
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| **user manual
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| ***how to cut a strait line using the arduino.
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| ***how to cut a X inch diameter circle.
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| ***how to cut an arc.
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| If we can finalize a Prototype that can do these 3 things we will have both '''another useful machine at Factor e Farm''' and '''somthing people will want to replicate and improve'''. Then we can start working on other vital machines, and after people have had time to replicate the torch table and generate feedback, we can start prototype III.
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| *Results: the mechanical structure is robust and lends itself to torch and CNC wood milling operations. Gantry design by [[Ben Horton]]. The innovation here is the Arduino-based stepper motor controller, [[Steppernug]] - which can be milled on a CNC circuit mill. This system is a replacement for a proprietary version equivalent to the Gecko G540 in terms of current-handling ability.
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| *[[CNC_Torch Table Control Overview|Computer Control Overview]]
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| [[File:SteppernugInterfaceImage.png|300px|border]] [[File:DriverBoard.jpg|300px|border]]
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| [[File:SteppernugAssy.jpg|300px|border]]
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| =Cutting Torch=
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| [http://www.fabricatingandmetalworking.com/2012/07/complementary-cutting-evaluating-automated-plasma-oxy-fuel-processes/ plasma vs oxyfuel comparison]
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| * Oxyacetylene, oxypropane, oxy-biogas. Oxygen: commercial bottled gas or on-site oxygen generator (purchase [http://www.sundanceglass.com/oxygen-concentrator.htm],[http://www.oxygenplusmedical.com/industrial_oxygen_concentrators.htm]) (build [http://cr4.globalspec.com/blogentry/20384/To-Build-an-Oxygen-Concentrator-or-Not]). Steel only. Best on thick (1 inch +) steel.
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| * [[Plasma_Cutter|Plasma torch]]. Cuts aluminum, stainless, others in addition to steel. PP60 [[Everlast_Plasma_Cutter]] (alternate [[Everlast_PowerPro_256]]). Plasma gas: [http://www.centricut.com/new_lessons/lessons_9.html air or oxygen]. Starting method: [http://www.pirate4x4.com/forum/shop-tools/955085-how-important-pilot-arc-new-plasma-user.html#post12505736 pilot arc (HF, blowback), scratch start]
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| =Prototype 1= | | =Prototype 1= |
| ==CNC Torch Table Prototype I== | | ==CNC Torch Table Prototype I== |
| [[CNC Torch Table 1]] | | [[CNC Torch Table 1]] |
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| ==lessons learned and methods used== | | ==lessons learned and methods used== |
| section reserved for those who worked on the first prototype. | | * section reserved for those who worked on the first prototype. |
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| ==documents== | | ==documents== |
| add links to any cad files pdfs or images of the first torch table here. | | * add links to any cad files pdfs or images of the first torch table here. |
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| ==other info== | | ==other info== |
| add any other links to documents videos or blog entries about prototype 1 here. | | * add any other links to documents videos or blog entries about prototype 1 here. |
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| | =See Also= |
| | *[[CNC_Torch_Table/Research_Development/Previous_Version]] |
| | *The latest research for version 2 of the Torch Table [[CNC_Torch_Table_2/Research_Development]] |
