D3D Australia

Sun Dec 17, 2017

Started this log. Generated .gcode file for Carriage Side and started the printing process. Estimated printing time for one set of four parts is eleven hours. Eight of these parts are needed (two sets with current .stl file layout).
Printer settings for PLA plastic:
Layer height: 0.2mm
Shell thickness: 1.6mm
Bottom/Top thickness: 1.5mm
Fill density: 25%
Printing Speed: 50mm/s
Printing temp: 200 C
Bed temp: 70 C
Nozzle size: 0.4mm
These settings are, at this time, random aproximations based on basic configuration across different machine models for PLA.

Sat Dec 16, 2017

• Glued the last 16in square to the frame and trimmed excess epoxy (+-1 hour).
  
• Printed a second set of Motor Side assembly. Eight of these parts are now ready. Two for X-axis, four for Y-axis and two for Z-axis.

Fri Dec 15, 2017

• Short Iddler Side printed successfully. Elapsed time: nine hours and forty-three minutes. Created .gcode file and started printing another set of parts: Motor Side Estimated printing time for one set of four parts is ten hours and twenty minutes. Eight of these parts are needed (two sets with current .stl file layout).
  
• Preparing (straightening bows, sanding of edges, degreasing), squaring and gluing of 16" D3D frame (+-4 hours). As with the first set of squares that I got cut out, all of these squares presented some degree ob bowing due, I believe, to the heat generated by the cutting process on a plate that, at 3mm, is relatively thin.
  
• Put together some of the axes' parts to check the squareness of the 8mm rods. Prints are very precise. Rods are parallel across all planes. Assembled HBP support. Possible issues could be sagging of the far end of the heated bed after some use and jittering of bed if Z-axis needs to work too hard for the auto leveling during the printing.

Wed Dec 13, 2017

Started printing first set of parts Motor Side.