Universal Power Supply/Bill of Materials: Difference between revisions

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=Pulse Width Modulation=
=Pulse Width Modulation=
*Arduino does it - [https://www.arduino.cc/en/Tutorial/PWM]
*Arduino has 500hz pulse width modulation - [https://www.arduino.cc/en/Tutorial/PWM]
*Modified Sinusoidal pulse width modulation - http://www.theorycircuit.com/arduino-inverter-circuit/
*Modified Sinusoidal pulse width modulation - http://www.theorycircuit.com/arduino-inverter-circuit/
:*Sample inverter using a transformer
:*Sample inverter using a transformer
*Transformerless - [https://forum.allaboutcircuits.com/threads/high-power-dc-to-ac-inverter-without-transformer.37658/]
*Transformerless - [https://forum.allaboutcircuits.com/threads/high-power-dc-to-ac-inverter-without-transformer.37658/]

Revision as of 22:16, 9 February 2018

Funtions

The Universal Power Supply should provide these functions:

  • Inverter
  • Solid state transformer - 1200V, short range transmission lines - $60 cost of 45 kW transformer. [1]
  • Induction furnace
  • Plasma cutter
  • Welder
  • Laser cutter
  • Charge controller to batteries
  • Power conditioning from a windmill
  • Induction heater
  • Contactor
  • Electric motor speed contoller
  • Stepper motor controller

Part Reduction

What is the minimum number of electronic parts required to build the Universal Power Supply?

  • Arduino for control. Arduino can also measure frequency to 50kHz for feedback - [2]
  • IGBTs - choose one that can be scaled extensively, 10kW range (20A x5, 100V)
  • Resistors
  • Capacitors (filters)
  • Small transformers
  • Current sensors - Hall Effect Sensors
  • Terminal blocks, 50A [3]
  • Wire (8 ga, 55A, 600V) [4]
  • Switches. Small switches, with IGBT serving as larger switch or contactor
  • 200A contactor relay - 48DC - [5]
  • Go for 600V on components, at 50A for wires, need 7 wires for 210kW - manageable as a modular system

Pulse Width Modulation

  • Sample inverter using a transformer
  • Transformerless - [7]