Hemp Decorticator: Difference between revisions

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Several hemp stalks are simultaenously fed into one end of the machine, in between a pair of rollers.
Several hemp stalks are simultaenously fed into one end of the machine, in between a pair of rollers.


The stalks are grinded in between the roller pair so that the soft exterior of the stalk, the bast fibers, are peeled off the hard, woody interior off the stalk which is crushed into smaller pieces called hurd or shives.
A Feeding hopper can facilitate feeding and permit a distance between the user and the moving parts of the machine for safety.


Both the hurd and the fibers will be spat out the other end of the decorticator from in between the rollers.


The hurd will land on the floor or in a container while the fibers can be “caught” by simply placing a pipe horizontally in front of the roller pair so that the fiber will hang from the pipe after being spat out.
The stalks are crushed into shives between the roller pair and the soft bast fibers are separated from the woody interior off the stalk.


The rollers are connected via a pulley and driven by a motor. They are held in place by bearings on their opposite end.
The blades of all rollers are blunt. That way, fibers are not damaged, but stalks are still crushed into hurd and the fiber is separated from the stalk.
 
 
First pair of rollers roll the stalks into the second pair of rollers.
 
The second pair of rollers spin at a different rpm than the first pair and further crushes stalk into hurd while separating fiber.
 
 
Hurd and fibers are spat out from in between the second pair of rollers.
 
Fibers are "caught" on a Horisontal pole placed close to the second roller pair.
Hurd can be caught in a Net surrounding the output-end of the machine.
 
 
The rollers are connected via a gears and driven by a 7.5 kW motor. The roller are supported by bearings positioned at each end of the shafts.


[[File:Hemp decorticator.jpg|800px]]
[[File:Hemp decorticator.jpg|800px]]
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[[File:Hemp_decorticator_2.jpg|400px|right]]
[[File:Hemp_decorticator_2.jpg|400px|right]]


== Other considerations ==
== Bill of Materials ==
Design measures can be taken to reduce noise and dust.
{| class="wikitable sortable"
 
!Item no.
Additional roller pairs can be added.
!Quantity
 
!Item
More advanced hemp decorticators can separate hemp stalks into a third material; green micro fibers which are mostly used for CBD products.
!Description
|-       
| 1 || 4 || Bladed roller || Welded component made from four sub-components.
|-     
| 1.2 || 4 || Tube || Blades and lids are welded to this part.
|-     
|}


== See also ==
== See also ==

Revision as of 14:56, 4 January 2020

Hemp fiber, hurd, micro.jpg

A hemp decorticator is a machine that separates hemp stalks in to different materials that are used for a vast array of products;

· Bast fiber; for plastics including 3D printer filament, composite materials, textile, etc.

· Hurd (also called shives); for paper, hempcrete, insulation, fibre board, etc.

· Green microfiber; beauty products, CBD, nutritional products, etc.


Hemp seeds can also be used and turned in to food products, ink, paint, lubricant, etc.

Working principle

Several hemp stalks are simultaenously fed into one end of the machine, in between a pair of rollers.

A Feeding hopper can facilitate feeding and permit a distance between the user and the moving parts of the machine for safety.


The stalks are crushed into shives between the roller pair and the soft bast fibers are separated from the woody interior off the stalk.

The blades of all rollers are blunt. That way, fibers are not damaged, but stalks are still crushed into hurd and the fiber is separated from the stalk.


First pair of rollers roll the stalks into the second pair of rollers.

The second pair of rollers spin at a different rpm than the first pair and further crushes stalk into hurd while separating fiber.


Hurd and fibers are spat out from in between the second pair of rollers.

Fibers are "caught" on a Horisontal pole placed close to the second roller pair.

Hurd can be caught in a Net surrounding the output-end of the machine.


The rollers are connected via a gears and driven by a 7.5 kW motor. The roller are supported by bearings positioned at each end of the shafts.

Hemp decorticator.jpg


Hemp decorticator 2.jpg

Bill of Materials

Item no. Quantity Item Description
1 4 Bladed roller Welded component made from four sub-components.
1.2 4 Tube Blades and lids are welded to this part.

See also

Decorticator

Hemp