LifeTrac III/Manufacturing Instructions/Assemble: Difference between revisions
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(→Frame) |
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==Frame== | ==Frame== | ||
===Tools=== | |||
*Jig | *Jig | ||
*Blocks | *Blocks | ||
| Line 23: | Line 23: | ||
*Punch | *Punch | ||
===Materials=== | |||
*Frame Pieces 16x | *Frame Pieces 16x | ||
*Bolts | *Bolts | ||
| Line 29: | Line 29: | ||
*Nuts | *Nuts | ||
===Note=== | |||
**When mounting/bolting pieces, do so loosely. Save extra-tightening till afterward. | **When mounting/bolting pieces, do so loosely. Save extra-tightening till afterward. | ||
===Steps=== | |||
*'''Setup''' | *'''Setup''' | ||
**Allocate Bolts | **Allocate Bolts | ||
Revision as of 22:31, 11 July 2011
Topics
- Frame
- Arm
- Hydraulics
Frame
Tools
- Jig
- Blocks
- Bolting
- Crescent Wrench
- Wrench (size)
- Ratchet (size)
- Drill/Reamer
- Level
- Square/Triangle
- Mallet/Hammer
- Punch
Materials
- Frame Pieces 16x
- Bolts
- Washers
- Nuts
Note
- When mounting/bolting pieces, do so loosely. Save extra-tightening till afterward.
Steps
- Setup
- Allocate Bolts
- Lay out ??? bolts on Assembly Table
- Place two washers on each bolt
- Loosely attach nuts.
- Allocate Bolts
- Lower Frame Assembly
- Place Blocks on assembly area ground
- Place Lower Frame pieces (front-to-back) on Blocks
- Place Lower Frame crossbraces atop the front-to-back pieces
- Align holes
- Bolt Lower Frame together.
- Level the Lower Frame with Level
- Adjust Blocks
- Upper Frame Assembly
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Mount Upper Crossbrace Frame Pieces
- Mount Upper Front-Back Frame Pieces
- Tighten all frame bolts.
- Finished!
Potential Issues
- Bolt not fitting in hole?
- Ream hole
- Bolt fits, but stuck?
- Loosen nearby bolts, use punch + hammer to force bolt through.