LifeTrac III/Manufacturing Instructions/Assemble: Difference between revisions
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*'''Upper Frame Assembly''' | *'''Upper Frame Assembly''' | ||
**Mount Vertical Frame Pieces to Lower Frame inner corners | **Mount Vertical Frame Pieces to Lower Frame inner corners | ||
***When mounting/bolting pieces, do so loosely. Save extra-tightening till afterward. | |||
**Mount Upper Crossbrace Frame Pieces | **Mount Upper Crossbrace Frame Pieces | ||
**Mount Upper Front-Back Frame Pieces | **Mount Upper Front-Back Frame Pieces | ||
**Tighten all frame bolts. | **Tighten all frame bolts. | ||
*Finished! | *Finished! | ||
===Potential Issues=== | ===Potential Issues=== | ||
Revision as of 22:32, 11 July 2011
Topics
- Frame
- Arm
- Hydraulics
Frame
Tools
- Jig
- Blocks
- Bolting
- Crescent Wrench
- Wrench (size)
- Ratchet (size)
- Drill/Reamer
- Level
- Square/Triangle
- Mallet/Hammer
- Punch
Materials
- Frame Pieces 16x
- Bolts
- Washers
- Nuts
Steps
- Setup
- Allocate Bolts
- Lay out ??? bolts on Assembly Table
- Place two washers on each bolt
- Loosely attach nuts.
- Allocate Bolts
- Lower Frame Assembly
- Place Blocks on assembly area ground
- Place Lower Frame pieces (front-to-back) on Blocks
- Place Lower Frame crossbraces atop the front-to-back pieces
- Align holes
- Bolt Lower Frame together.
- Level the Lower Frame with Level
- Adjust Blocks
- Upper Frame Assembly
- Mount Vertical Frame Pieces to Lower Frame inner corners
- When mounting/bolting pieces, do so loosely. Save extra-tightening till afterward.
- Mount Upper Crossbrace Frame Pieces
- Mount Upper Front-Back Frame Pieces
- Tighten all frame bolts.
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Finished!
Potential Issues
- Bolt not fitting in hole?
- Ream hole
- Bolt fits, but stuck?
- Loosen nearby bolts, use punch + hammer to force bolt through.