HeroX Challenge Research: Difference between revisions

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= Problem Defined =
= Problem Defined =
* It is known that plastic waste is a global problem that continues to not receive much attention. We continue to produce non-biodegradable plastic today.
* It is known that plastic waste is a global problem that continues to not receive much attention. We continue to produce non-biodegradable plastic today.  
* 3D Printing housing infrastructure using a large printer(4'x4'x8')
* 300 million tons globally, 150 million tons as waste
 
= Solution =
* Large 3D Printer that can print plastic lumber from trash plastic
* Time to print a house?
** 20lb's of plastic per day(24hr), using open source SuperVolcano Extruder head and SuperVolcano Heater Blocks.
*** Using a machine with multiple heads, 4-8 print heads. Looking to optimize to ~40lbs per head, per day
* Low cost shredder for waste plastic


= Research and Potential Ideas =
= Research and Potential Ideas =

Revision as of 20:00, 3 July 2021

Problem Defined

  • It is known that plastic waste is a global problem that continues to not receive much attention. We continue to produce non-biodegradable plastic today.
  • 300 million tons globally, 150 million tons as waste

Solution

  • Large 3D Printer that can print plastic lumber from trash plastic
  • Time to print a house?
    • 20lb's of plastic per day(24hr), using open source SuperVolcano Extruder head and SuperVolcano Heater Blocks.
      • Using a machine with multiple heads, 4-8 print heads. Looking to optimize to ~40lbs per head, per day
  • Low cost shredder for waste plastic

Research and Potential Ideas

  • Engineering Effort
    • 3D Printer Size
    • Building Printer Hardware
    • Further research into other materials to use for printing (Geo-Polymers)
  • Revenue/Business Model
    • $100K Incentive
    • Precious Plastics Business Case Study
  • Collaborative Effort
  • City Engineering Code Reform and Certification
  • Marketing/Sponsor/Outreach Efforts
    • Getting others to show up
  • Sourcing Plastic Resources
    • Starting a Recycling Facility in a City/Town
    • Buy others waste for a price
    • Composition of the plastics

Questions/Alternatives

  • Plastic forms for construction, an example would be rammed earth structures
  • Chemical engineering before final plastic product?
  • https://nefhousebuilder.com/insulated-concrete-forms/ - Research into insulated concrete forms
  • Producing filament spools from the waste plastic?
  • Risk of fire or high heat melting the structure?

Action Items