LifeTrac III/Manufacturing Instructions/Assemble: Difference between revisions
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(→Arm) |
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| Line 67: | Line 67: | ||
*Wrench | *Wrench | ||
*Crescent Wrench | *Crescent Wrench | ||
*WD-40 | |||
*Punch | |||
*Mallet | |||
*Hammer | |||
| Line 80: | Line 85: | ||
*QA Plate | *QA Plate | ||
*Hydraulic | *Hydraulic Cylinders | ||
**Short 2x | **Short 2x | ||
**Long 2x | **Long 2x | ||
| Line 86: | Line 91: | ||
*Hydraulic Pins 10x | *Hydraulic Pins 10x | ||
**Cotter Pins 10x | **Cotter Pins 10x | ||
| Line 115: | Line 109: | ||
*Connect Arms to QA plate. | *Connect Arms to QA plate. | ||
*Insert Pins | *Insert Pins | ||
*Bolt Hydraulic Mount Plates to Arms (4x) | *Bolt Hydraulic Mount Plates to Arms (4x) | ||
*Attach Hydraulic Arm Frame Mounts (2x) | *Attach Hydraulic Arm Frame Mounts (2x) | ||
*Mount Main Hydraulic Cylinders (2x) between Frame Mount and Arm Plates | *Mount Main Hydraulic Cylinders (2x) between Frame Mount and Arm Plates | ||
**Insert Pins | **Insert Pins | ||
| Line 125: | Line 116: | ||
**Insert Pins | **Insert Pins | ||
*Insert Cotter Pins into all Pins | *Insert Cotter Pins into all Pins | ||
===Issues=== | ===Issues=== | ||
*Arm Rotation Shaft not gong through? | *Arm Rotation Shaft not gong through? | ||
**Grind shaft. Ream holes | **Grind shaft. | ||
**Ream holes | |||
*Pins not fitting in hydraulic holes? | *Pins not fitting in hydraulic holes? | ||
**Grind pins | **Grind pins | ||
*Collars come loose | *Collars come loose? | ||
**Mallet, Punch, WD-40 | **Mallet, Punch, WD-40 | ||
Revision as of 00:37, 13 July 2011
Topics
- Frame
- Arm
- Hydraulics
Frame
Tools
- Jig
- Blocks
- Bolting
- Crescent Wrench
- Wrench (size)
- Ratchet (size)
- Drill/Reamer
- Level
- Square/Triangle
- Mallet/Hammer
- Punch
Materials
- Frame Pieces 16x
- Bolts
- Washers
- Nuts
Steps
- Setup
- Allocate Bolts
- Lay out ??? bolts on Assembly Table
- Place two washers on each bolt
- Loosely attach nuts.
- Allocate Bolts
- Lower Frame Assembly
- Place Blocks on assembly area ground
- Place Lower Frame pieces (front-to-back) on Blocks
- Place Lower Frame crossbraces atop the front-to-back pieces
- Align holes
- Bolt Lower Frame together.
- Level the Lower Frame with Level
- Adjust Blocks
- Upper Frame Assembly
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Tighten loosely. Leave room for play.
- Mount Upper Crossbrace Frame Pieces
- Mount Upper Front-Back Frame Pieces
- Tighten all frame bolts extra-tight.
- Mount Vertical Frame Pieces to Lower Frame inner corners
- Finished!
Potential Issues
- Bolt not fitting in hole?
- Ream hole
- Bolt fits, but stuck?
- Loosen nearby bolts, use punch + hammer to force bolt through.
Successful
Arm
Tools
- Jack
- Wrench
- Crescent Wrench
- WD-40
- Punch
- Mallet
- Hammer
Materials
- Arm Tubes (2x)
- Arm Hydraulic Mount Plates (4x)
- Frame Arm Mounts (2x)
- Rotational Shaft
- Crossbrace
- Crossbrace Mounts (4x)
- QA Plate
- Hydraulic Cylinders
- Short 2x
- Long 2x
- Locking Pins
- Hydraulic Pins 10x
- Cotter Pins 10x
Safety
- The arm and frame are HEAVY. ??? tons
- Be very cautious
- Wear steel toed boots
- Block wheels
Steps
- Lay Arm Tubes on Lifetrac Frame
- Place QA Plate on ground in front of arms.
- Lift Arms into position
- Insert Rotational Shaft through arms and Upper Frame Collars.
- Lay Arm Crossbrace between arms, on Lower Frame front.
- Bolt Crossbrace Mounts to Crossbrace
- Bolt Crossbrace Mounts to Arms (4x)
- Connect Arms to QA plate.
- Insert Pins
- Bolt Hydraulic Mount Plates to Arms (4x)
- Attach Hydraulic Arm Frame Mounts (2x)
- Mount Main Hydraulic Cylinders (2x) between Frame Mount and Arm Plates
- Insert Pins
- Mount Secondary Hydraulic Cylinders (2x) between QA plate and Arm Plates
- Insert Pins
- Insert Cotter Pins into all Pins
Issues
- Arm Rotation Shaft not gong through?
- Grind shaft.
- Ream holes
- Pins not fitting in hydraulic holes?
- Grind pins
- Collars come loose?
- Mallet, Punch, WD-40