Terminal Case: Difference between revisions

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resistant, EMP-resistant, lightweight, accessible, versatile, modular container for electronics and other
resistant, EMP-resistant, lightweight, accessible, versatile, modular container for electronics and other
hardware.
hardware.
=Tools=
TIG Welder with Argon Gas and Proper Power Infrastructure
Cordless Drill and Clamps


=Materials=
=Materials=

Revision as of 07:58, 8 December 2012

Introduction

Version 4:

Screw fastening the lid would reduce the mounting volume of the terminal case considerably. But the trick is enabling screw fastening while retaining the ability to use C-Clamp compression too.

The cable glands are fine but there's a mounting issue where the aluminum is too thick for the short mounting thread of the cable gland. Also a multi-cable issue associated with fact that a cable gland can only seal properly with a single cable. Using some goop like silicone would work as a less modular solution- but only for the time being.

Welding technique: definitely weld the outside seams of the case because butt welds are far more straightforward than internal fillet welds. This also prevent slag from interfering with the electronics.

PCB Mounting technique: use spacers between the bottom of the PCB and the insulator plate so that short-circuiting is far less likely from any conductive thing getting down there.

Version 3:

File:Terminalcase31.jpg Terminalcase32.jpg

Terminalcase33.jpg File:Terminalcase34.jpg

File:Terminalcase35.jpg File:Terminalcase36.jpg

Pcbmountcase.jpg

The objective is a waterproof, corrosion-resistant, chemical-resistant, impact-resistant, thermo- resistant, EMP-resistant, lightweight, accessible, versatile, modular container for electronics and other hardware.

Tools

TIG Welder with Argon Gas and Proper Power Infrastructure

Cordless Drill and Clamps

Materials

Aluminum Plate 1/4" x 7" (Speedymetals)

Aluminum Bar 1/4" x 3" (Speedymetals)

Pure Tan Gum Rubber 1/8" x 12" x 24"


Aluminum Plate 1/4" x 7" x 72" OR Aluminum Plate 1/4" x 12" x 36"

Aluminum Bar 1/2" x 3" x 72"

Pure Tan Gum Rubber 1/8" x 12" x 24"

Cable Gland

Build Documentation

Terminal Case CNC 1

Old Info

Version 2 with screw mounting:

Terminalcase1.jpg

Open Source Terminal Case File:Terminal-case.zip