LifeTrac IV/Manufacturing Instructions

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Introduction

Documents

Preparation

workspace, safety

Tools

  • Torch
  • Welder
  • Saw
  • Mag Drill
  • 3/4"
  • 13/16"


Bill Of Materials

Parts manufacture

Frame

cut

4"X4"X1/4" Square Tubing

  • Four 76"
  • Two 68"
  • Three 60"
  • Two 59"
  • Two 55"
  • Two 52"
  • Three 44"

drill

  • Unless otherwise specified, drill all holes at 13/16" diameter.
  • Drill holes through entire tube (ie: through both sides).
  • For each tube, measure all holes from one end of tube.

3 Lower cross tubes, 60" long
Drill holes at 14", 46"
Rotate 90 degrees, drill holes at 2", 10", 50", 58"
2 Bottom Inner North-South tubes, 76" long
Drill holes at 6", ? 70"
Rotate 90 degrees, drill holes at 2", ? 50", 58"
2 Bottom Outer North-South tubes, 76" long
Drill holes at ?
Rotate 90 degrees, drill holes at 2", ? 74"
2 Front Vertical tubes, 55" long
Drill holes at 6", 50"
Rotate 90 degrees, drill holes at 2", 46"
2 Middle Vertical tubes, 52" long
Drill holes at 6", 24", 50"
Rotate 90 degrees, drill holes at 2", 46"
2 Rear Vertical tubes, 59" long
Drill holes at 2", 21", 29 1/2", 47 1/2", 54"
Rotate 90 degrees, drill holes at 6", 50"
2 Top North-South tubes, 68" long
Drill holes at 6", 22", 62"
Rotate 90 degrees, drill holes at 2", 26", 66" and a 2 3/8" hole @ 48" (with cutting torch)
3 Top Cross tubes, 44" long
Drill holes at 6", 38"
Rotate 90 degrees, drill holes at 2", 42"

Arms

cut

drill

weld

Wheel Mounts

cut

drill

weld

Assemble

Bolts

paint

hydraulics

Quality Check

Updates