CEB Press 6 - Controller Module - Bill of Materials

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Kliment Edition (Main version)

Total order:

  • Pack of 50 pcs 24" precrimped wires [3] - $24.95, 50 pack, enough for 5 sets (uses 10)
  • Housings, 1x3pin, one pack - [4] - 79 cents, 25 pack, enough for 12 (uses 2)
  • Housings, 2x4pin one pack - [5] - 69 cents, 10 pack - deprecated?
  • Housings, 1x2pin, one pack - [6] - 69 cents, 25 pack, enough for 3 (uses 7)
  • McMaster - 3 items - wire red, wire black, hinges - $7 shipping (uses less than half the wire quantity)
  • [2] Hinges -[7] - $3.68
  • Red wire - 50' - [8] - $11.50
  • Black wire - 50' - [9] - $11.50
  • Fastenal - Small fasteners
  • 30x M3 bolts, 10mm, Fastenal [10] (or SAE#4)
  • 30x M3 bolts, 25mm, Fastenal [11]
  • 60x M3 nylock nuts, Fastenal [12]
  • Ponoko - case cutting

Details

Wire

  • Red and black wire- McMaster - part# 7715T13

Case

Microcontroller and Board

  1. 1x Teensy++ 2.0, available from Sparkfun - [13] - or [14] or any of many resellers - Check.png, Check.png
  2. 1x PCB. Production File: File:CEB16FETfuse.brd. Suggestted production vendor(s):http://www.fastwaycircuits.com/ - for under 1 week delivery, 5 boards, $150 for 3 days. and overview of process for getting boards:(1) log in; it says 'sales team will contact you.'. Email them at ____________ and send .brd files. Need Eagle v6.0 and up to see it. Use silkscreen - that should be standard on Fastway.

PCB components

(the following three items should be taken as many times as you have solenoids in use, specified here for 5)

  1. 5x MOSFET N-channel low RDS(on), International Rectifier IRLB3813PBF, Mouser P/N 942-IRLB3813PBF - [15]
  2. 5x 220 Ohm 1/8W or higher through hole resistor, for example KOA Speer MF1/4DC2200F, Mouser P/N 660-MF1/4DC2200F -[16]
  3. 5x 1N4004 rectifiers, 1A, 400V, for example Fairchild 1N4004, Mouser P/N 512-1N4004 - 512-1N4004 - [17]
  1. 2x 100kOhm resistor, Mouser 660-MF1/4DC1003F
  2. 1x fuse holder, Mouser 693-0031.8201
  3. 1x fuse Mouser 576-0217010.HXP
  4. 1x reverse protection diode, Mouser 771-BYT79X-600,127
  5. 4x 1x10 female 0.1" header (or 2pcs 1x20), for example [18] (replaced with Mouser)
  6. 1x breakaway double male 0.1" header, for example [19] (Replaced with Mouser)
  7. 2x breakaway male 0.1" header (1 optional), for example [20] (replaced with Mouser)
  8. 2x 10uF electrolytic capacitor, 20V or higher rating, for example Nichicon UVZ2A100MED1TD, Mouser P/N 647-UVZ2A100MED1TD - [21]
  9. 1x Fairchild LM7805CT 1A 5V voltage regulator, Mouser P/N 512-LM7805CT - [22]
  10. 1x Phoenix Contact 1755503, Mouser P/N: 651-1755503 - [23]
  11. 2x Phoenix Contact 1754449, Mouser P/N: 651-1754449
  12. 1x Phoenix Contact 1754520, Mouser P/N: 651-1754520

Mountings

  1. 0x Standoffs, M3 (or #4 SAE), for example Harwin R30-1611500, Mouser P/N 855-R30-1611500 - [24]
  2. 30x M3 bolts, 10mm, Fastenal [25] (or SAE#4)
  3. 30x M3 bolts, 25mm, Fastenal [26]
  4. 60x M3 nylock nuts, Fastenal [27]
  5. 2x hinges - Mcmaster 1603A23

Control panel

  1. 2x potentiometer, 16mm rotary 10k, for example TT electronics P160KNP-0EC15B10K , Mouser P/N 858-P160KNP0EC15B10K - [28]
  2. 5x SPST push button switches, 1/4" shaft, for example Grayhill 30-601 BLK, Mouser P/N 706-30-601BLK - [29]
  3. 2x toggle switches, ON-ON, 1/4" shaft, for example E-Switch 100SP1T1B1M2QEH, Mouser P/N 612-100-A1121 - [30]


LED indicators

(if you have more than 5 FETs, add a 1kOhm resistor and red LED for each additional FET)

  1. 6x red LEDs, Mouser 859-LTL42NKRKNN
  2. 7x 1kOhm, 1/8W or more through hole resistor, Mouser 660-MF1/4DC1001F
  3. 1x green LED, Mouser 604-WP710A10SGD5V

Wiring

Easiest option here is a pack of pre-crimped wires. They come in 50-packs, each 50-pack is enough for 4 and a half boards. You can also crimp them yourself.

  1. Pack of 50 pcs 24" precrimped wires, from pololu: http://www.pololu.com/product/2006
  2. Housings, 1x3pin, 2x4pin and 1x2pin, one pack each, http://www.pololu.com/product/1901 http://www.pololu.com/product/1902 http://www.pololu.com/product/1912
  3. Weather-resistant wires as needed to reach solenoids, and power wire - such as part# 7715T13 black, red, 50 feet each
  4. High-current wire for main power and ground connections - such as part# 7715T13

Dorkmo, Andrew, Anthony Edition (fork)

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