D3D v20.04 Calculations

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Bed Weight and Lifting Capacity

  • Motors advertised at 84 oz in or 5.25 in lb
  • with 1/2 diameter pulley, that is about 20 lb driver force - about right.
  • Total lift is 40 lb from both sides
  • Weight of bed - 7.5 lb for top and bottom, 3.5 lb for sides. Rods - .26 lb per foot, we have 3 feet - 1 lb more. Insulation - maybe 1.4 lb / cu ft [1]. We have 1/6 cubic foot, so only a quarter pounder of fluff.
    • Total bed weight: about 12 lb
  • Bed volume of 1440 cu in, is 25 lb of max plastic mass that can be printed (assuming 50% full build plate, the maximum foreseeable print weight based on 100% infill.
  • Density of plastics is about 1 g/cc. [2]. So 1 liter is about 1 kg.
  • Thus, if steppers can hold 25 additional lb, that would suffice for any print whatsoever. Let's test. See D3D v20.04 Data Collection.
  • turns out that at most about 7-10 lb can be lifted in addition to bed weight using 2 stepper motors in parallel with RAMPS 1.4

Counterweight

  • Steel block, 2x4x3 inches (24 cubic inches) - weighs 6.7 lb. Need 2 of these as counterweights - these could counterweight the bed fully.e
  • 4x4 block, 1" thick - weighs 4.5 lb
  • Concept of slab counterweight on 2 rods - 4x4" with 12" bed printer (18" axes) - File:Counterweight model.fcstd

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