Open Source PV System
(Redirected from Solar Hydrogen Production)
Hint: Design for 2022 build is at Seed Eco-Home PV System 2022
- After testing various loads including internet, lighting, washer, dryer, hydronic pumping, water pumping, macerator lift pump, computers, refrigerator, freezer, vaccuum cleaner, microwave oven, cutoff saw and power tools, and other various appliances - the working system is this:
See also final system diagram.
- 1 Cost of Electricity Production
- 2 BOM
- 3 Seed Eco-Home
- 4 Working Documents
- 5 CAD
- 6 Initial Testing 2016
- 7 FB Post
- 8 Electrical Plan - Seed Eco-Home
- 9 Faculty House 2015
- 10 BOM
- 11 Data
- 12 Industry Standards for a 3kW Off-Grid PV System
- 13 Links
Cost of Electricity Production
Temperate Zone Case: OSE Headquarters Results
Hint: These numbers are very important. Study them to understand the true cost of PV. It is essentially free over a lifetime of use
- Assume 6 hours of sun and 20 year lifetime for the 3 kW array
- Cost total was $1800 for the panels, $3K for balance of system.
- Take 20 years * 3kW -> 131,000 kwhrs.
- Conclusion 1: For $3000, we get 131,000 kwhrs, or a cost of 2.3 cents per kWhr.
- Conclusion 2: If extend to 50 year life with nearly double the electricity, decreasing 0.5% per year - we get down to about 1.2 cents per kWhr. This is close to free. See Lifetime of Solar Cells.
- If we are in the Sahara, it is 8.5 hrs of sun instead of 6 ,lowering cost to 1.1 cents per kwhr
- Lifetime is 80% of initial power at 20 years, so on average it is 90% of rated value. So really 1.2 cents per kWhr in the sahara. But, that means we have 30 more years practically - between 80-50%, or 65% on average. Therefore, another 181000 kWhr - so price goes down to about 0.5 cents per kwhr over a 50 year life.
- Thus, the practical cost in Maysville could be 0.8 cents per kWhr over a lifetime. Much less than coal or nuclear.
- Hydrogen production takes 41 kWhr/kg by electrolysis. Hydrogen energy equivalence is 1 kg hydrogen to 1 gallon gasoline equivalent when burned in internal combustion engines.
- The cost of hydrogen production is $4 per kg if we consider 10 cent per kwhr standard costs of commercial PV energy. But, it is 40 cents per gallon equivalent if we use open source photovoltaics like in our Seed Eco-Home.
- This cost, see above, is 1/5th of the grid cost at about 2 cents per kwHr. Thus, 80 cent cost of electricity for gasoline gallon equivalent (1 kg hydrogen = 1 gal gasoline). See more details at Hydrogen Production.
- This means that we need data right now - on a full system from PV to hydrogen engines.
- Can start with industrial hydrogen bought off the shelf, with multifuel test engines via the Engine Construction Set.
Cost: 1840 for panels, $320 for racking, or 9 cents/watt for the rack, or 17% of panel costs. See Pole and Wire PV Racking for more comparative discussion.
Note: shipping for $1300 worth of panels (3kW) was $500 for $1800 total. $0.43 per watt solar panels, and price continues to drop.
- Width: 40.25"
- Height: 48"
- Depth: 17.5"
5kW Inverter. - FreeCAD -File:5kWinverter.fcstd.
Lawnmower battery. - FreeCAD -File:Battery.fcstd.
- Deep Electrical box - File:Deepbox.fcstd
- Deep box with switch - File:Deepbox switch.fcstd
- Triple deep box with switch - File:Deepbox switch triple.fcstd
- Shallow electrical box - File:Shallowbox.fcstd
- Charge Controller - File:Chargecontroller.fcstd
- 5kW + 8kW Inverter - File:5kWinverter.fcstd
- Breaker Box - File:Breakerbox.fcstd
- Electrical Closet - File:Electrical closet.fcstd
- Electrical Panel Assembly - File:Electrical panel assembly.fcstd
Electrical Panel - File:Electrical panel assembly.fcstd
Initial Testing 2016
Electrical Plan - Seed Eco-Home
Faculty House 2015
- Fuse - glass, 250V,F25AL - 6mmx30mm - [100 Pcs Glass Fuses 25A 250V 6mm x 30mm Fast Blow Skywalking]
- Intial performance data collection - PV System Log
Industry Standards for a 3kW Off-Grid PV System
- $13k - 
- 3000W kit for sale with batteries and inverter. No racking/mounting. - $8200 - 
- 3kW kit - panels + power center. No bats or racking/mounting. - $9100 - 
- $8k without batteries - 
- 2.4kW, no racking/mounting, nickel-iron batteries - $13.4k
- $9-11k typical for 3kW fully installed - 
- Economics of Hydrogen with Internal Combustion Engines
- Open Source Power Meter
- Collective Open Source Hardware - 
- Libre Solar MPPT Tracker - 55V max in, 20A current out - Libre Solar
- Solar Hydrogen
- Hydrogen Production