Biochar/Brick Co-production System: Difference between revisions

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Analogous to the [http://opensourceecology.org/wiki/Biochar-Lime_Co-production_System Biochar/Lime Co-Production System], this concept is for the co-production of biochar and fired bricks.
The idea is to couple the production of [[biochar]] with the production of fired bricks, analogous to the [http://opensourceecology.org/wiki/Biochar-Lime_Co-production_System Biochar/Lime Co-Production System]. The pyrolysis gas generated during biochar production is not flared off but used to fire the clay bricks. The process is thus carbon-negative. This type of production needs relatively close ('round the clock) monitoring but there is potential for automation. Heat is another co-product that could be used for space heating, greenhouses, etc.
 
Idea to couple the production of [[biochar]] with the production of fired bricks. The pyrolysis gas generated during char production is not flared off but used to fire bricks. The process is carbon-negative. This type of production needs relatively close ('round the clock) monitoring but there is potential for automation.
 
Heat is another co-product that could be used for space heating, greenhouses, etc.


* see: (Chinese) [[Vertical Shaft Brick Kiln]]
* see: (Chinese) [[Vertical Shaft Brick Kiln]]
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==Development Proposal==
==Development Proposal==
*proposal: carbon-negative VSBK fired with pyrolysis gas (with [[biochar]] as a co-product)
*proposal: carbon-negative VSBK fired with pyrolysis gas (with [[biochar]] as a co-product)
*The typical VSBK is coal-fired, mostly using low-quality coal fines. As shown in the (Vimeo) animation above, pieces of coal are scattered onto the bricks from the top. The brick kiln could be re-designed as part of a [[pyrolysis]] system to run on the pyro-gas (similar to a proposed [[Biochar/Brick Co-production System]]). If so, what would it look like? How can firing of the central/all bricks be assured if gas enters from the sides?
*The typical VSBK is coal-fired, mostly using low-quality coal fines. As shown in the (Vimeo) animation above, pieces of coal are scattered onto the bricks from the top. The brick kiln could be re-designed as part of a [[pyrolysis]] system to run on the pyro-gas.  
*This gas-fired kiln would have cleaner emissions than the coal-fired one (less soot, heavy metals, organic pollutants, etc.). The off-gas could conceivably be used for CO2 enrichment in a [[greenhouse]] or garden/field (this may require a [[biofilter]] step first).  
*This gas-fired kiln would have cleaner emissions than the coal-fired one (less soot, heavy metals, organic pollutants, etc.). The off-gas could conceivably be used for CO2 enrichment in a [[greenhouse]] or garden/field (this may require a [[biofilter]] step first).  
*Co-products in addition to bricks: [[biochar]], heat, CO2-rich gas for greenhouses.
*Co-products in addition to bricks: [[biochar]], heat, CO2-rich gas for greenhouses.

Revision as of 11:39, 18 April 2016

The idea is to couple the production of biochar with the production of fired bricks, analogous to the Biochar/Lime Co-Production System. The pyrolysis gas generated during biochar production is not flared off but used to fire the clay bricks. The process is thus carbon-negative. This type of production needs relatively close ('round the clock) monitoring but there is potential for automation. Heat is another co-product that could be used for space heating, greenhouses, etc.

Development Proposal

  • proposal: carbon-negative VSBK fired with pyrolysis gas (with biochar as a co-product)
  • The typical VSBK is coal-fired, mostly using low-quality coal fines. As shown in the (Vimeo) animation above, pieces of coal are scattered onto the bricks from the top. The brick kiln could be re-designed as part of a pyrolysis system to run on the pyro-gas.
  • This gas-fired kiln would have cleaner emissions than the coal-fired one (less soot, heavy metals, organic pollutants, etc.). The off-gas could conceivably be used for CO2 enrichment in a greenhouse or garden/field (this may require a biofilter step first).
  • Co-products in addition to bricks: biochar, heat, CO2-rich gas for greenhouses.