Soil Mixer 2019/Controller: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
Line 16: Line 16:


==Hydraulic Circuit Simulation==
==Hydraulic Circuit Simulation==
===12/18/2019 (Lesser Quality Models)===
Using demo version of FluidSIM


===Series Circuit with three way flow controller on motor===
{|
Simulated in Festo FluidSIM 30 minute demo
|+style="font-size:150%|'''Series Circuits'''
!Series Circuit with three way flow controller on motor
!With flow (q) and pressure (p) during the simulation
|-
|<html><video width="100%" height="100%" loop controls muted><source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Series%20Circuit%201-1.webm" type="video/webm"></video></html>
|<html><video width="100%" height="100%" loop controls mute><source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Series%20Circuit%202-1.webm" type="video/webm"></video></html>
|}


{|
|+style="font-size:150%|'''Sequence Valve Circuits'''
!Using a pressure relief valve in the simulator as a sequence valve.
!Outlet from cylinder valve is plumbed through a check valve to motor.
!
!
|-
|<html><video width="100%" height="100%" loop controls mute><source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Mixer%20Sequence%20Valve%20Circuit%201-1.webm" type="video/webm"></video></html>
|<html><video width="100%" height="100%" loop controls mute><source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Mixer%20Sequence%20Valve%20-%20check%20valve.webm"></video></html>
|-
|high pressure remains at the pump outlet throughout simulation. something must be missing from the system or the valves aren't set right.
| Increases motor flow during retraction of cylinder. Interesting effect- I didn't expect it. This circuit isn't great because pump outlet pressure is constantly above 2700psi.
|}


<html>
<video width="50%" height="50%" loop controls muted>
<source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Series%20Circuit%201-1.webm" type="video/webm">
</video>
</html>
The next video shows flow (q) and pressure (p) during the simulation.
<html>
</video>
<video width="50%" height="50%" loop controls mute>
<source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Series%20Circuit%202-1.webm" type="video/webm">
</video>
</html>
===Sequence Valve Circuit 1===
Using a pressure relief valve in the simulator as a sequence valve.
high pressure remains at the pump outlet throughout simulation. something must be missing from the system or the valves aren't set right.
<html>
</video>
<video width="50%" height="50%" loop controls mute>
<source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Mixer%20Sequence%20Valve%20Circuit%201-1.webm" type="video/webm">
</video>
</html>
===Sequence Valve Circuit 2===
Same as above but outlet from cylinder valve is plumbed through a check valve to motor. Increases motor flow during retraction of cylinder. Interesting effect- I didn't expect it.
This circuit isn't great because pump outlet pressure is constantly above 2700psi.
<html>
</video>
<video width="50%" height="50%" loop controls mute>
<source src="https://github.com/CabbageBreath/CabbageBreath.github.io/raw/master/Soil%20Mixer%202019/Mixer%20Sequence%20Valve%20-%20check%20valve.webm">
</video>
</html>


In both the above videos the setting of the two pressure relief valves changes motor speed and cylinder travel speed. I try to set it to minimize flow through main bypass valve.
In both the above videos the setting of the two pressure relief valves changes motor speed and cylinder travel speed. I try to set it to minimize flow through main bypass valve.


=Electronics=
=Electronics=

Revision as of 15:35, 19 December 2019

This page includes information about the entire electromechanical hydraulic control system for the soil mixer. This is a variant of CEB Press Controller v19.01


Controller Requirements

  • Needs to switch a double acting cylinder while running a hydraulic motor
  • Needs to cycle a dc motor for cement dosing
  • Water mister solenoid

Hydraulics

Hydraulic Diagram


edit


Hydraulic Circuit Simulation

12/18/2019 (Lesser Quality Models)

Using demo version of FluidSIM

Series Circuits
Series Circuit with three way flow controller on motor With flow (q) and pressure (p) during the simulation
Sequence Valve Circuits
Using a pressure relief valve in the simulator as a sequence valve. Outlet from cylinder valve is plumbed through a check valve to motor.
high pressure remains at the pump outlet throughout simulation. something must be missing from the system or the valves aren't set right. Increases motor flow during retraction of cylinder. Interesting effect- I didn't expect it. This circuit isn't great because pump outlet pressure is constantly above 2700psi.


In both the above videos the setting of the two pressure relief valves changes motor speed and cylinder travel speed. I try to set it to minimize flow through main bypass valve.

Electronics