Industrial Robot Bill of Materials: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
(Edited gear reducer components and frame sources)
No edit summary
Line 22: Line 22:


*Needle Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-5302-50&catname= 258]
*Needle Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-5302-50&catname= 258]
*Pressure Relief Valve [http://www.surpluscenter.com/item.asp?item=9-6135-50-H&catname=hydraulic 39]


*Hose  (1/2”, 1/2NPTM-1/2NPTM, 108”, x4) [http://www.surpluscenter.com/item.asp?item=905-12108&catname=hydraulic 76]
*Hose  (1/2”, 1/2NPTM-1/2NPTM, 108”, x4) [http://www.surpluscenter.com/item.asp?item=905-12108&catname=hydraulic 76]
Line 41: Line 39:
*Adaptor (SAE 6 – 1/2NPT, x24) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 72]
*Adaptor (SAE 6 – 1/2NPT, x24) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 72]


=Control Electronics=
=Electronics=


*Microcontroller [http://www.sparkfun.com/products/9949 65]
*Microcontroller [http://www.sparkfun.com/products/9949 65]
Line 49: Line 47:
*Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]
*Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]


*Wire (12 gauge, 25')
*Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
 
*Wire


=Frame=
=Frame=


*Foundation Underplate (16" by 16" by 0.25" A36 steel plate [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 33]
*Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90]


*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]


*Foundation Angle (4”A/4”B, 2”L, 0.5”T, A36 steel angle, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=36&pieceLength=cut&len_ft=1&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 15]
*Foundation Overplate (14” by 14” by 0.5” A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6  43]


*Foundation Overplate (12” by 12” by 0.25” A36 steel plate) [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 27]
*Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50 154]
 
*Base Angle (8”A/8”B by 12”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50&pieceLength=cut&len_ft=0&len_in=8&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 65]


*Main Arm (2” by 6” by 30” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=1&len_in=0&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1 127]
*Main Arm (2” by 6” by 30” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=1&len_in=0&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1 127]


*Forearm Angle (8”A/8”B by 12”L by 0.5”T A36 steel angle)  [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 37]
*Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle)  [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]


*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x2) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]
*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]


*Forearm (4” by 4” by 18” by 0.25T A36 steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=74 25]
*Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6&pieceLength=cut&wid_ft=0&wid_in=8&wid_fraction=0&len_ft=0&len_in=4&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1  24]


*Wrist Angle (8”A/8”B by 10”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 32]
*Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]


*End-effector Angle (8”A/8”B by 8”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 27]
*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]


=Gear Reducer 1=
=Gear Reducer 1=


*Gearbox Input Plate (6” x 8” x 0.25”, A36 steel plate)
*Gearbox Input Plate
*Gearbox Side A Plate (6” x 3” x 1” A36 steel plate, x2)
*Gearbox Side Plate
*Gearbox Side B Plate (8” x 3” x 0.25” A36 steel plate, x2)
*Gearbox Cover Plate
*Gearbox Angle (1”A/1”B, 6”L, 0.25”T, A36 steel angle, x4)
*Gearbox Output Shaft
*Gearbox Output Shaft (1” diameter, 8” length A36 steel rod)
*Gearbox Input Spur Gear (3” pitch diameter, 4 diametral pitch
*Gearbox Output Spur Gear (5” pitch diameter, 4 diametral pitch
*Gearbox Output Hub (
*Gearbox Output Key (
*Gearbox Ball Bearing A (
*Gearbox Ball Bearing B (
*Bolts ( )
 
=Gear Reducer 2=
 
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Spur Gear
Line 88: Line 99:
*Gearbox Ball Bearing A
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Gearbox Ball Bearing B
*Bolts ( )


=Gear Reducer 2=
=Gear Reducer 3=


=Gear Reducer 3=
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )


=Gear Reducer 4=
=Gear Reducer 4=
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )


=Gear Reducer 5=
=Gear Reducer 5=
*Gearbox Input Plate
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )


=Gear Reducer 6=
=Gear Reducer 6=
*Gearbox Input Plate (7” x 11” x 0.5”, A36 steel plate)
*Gearbox Side Plate
*Gearbox Cover Plate
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Output Key
*Gearbox Ball Bearing A
*Gearbox Ball Bearing B
*Bolts ( )


=Stepper Motor Mounts=
=Stepper Motor Mounts=
Line 103: Line 161:
*Stepper Motor (x6) [http://www.adafruit.com/products/324 84]
*Stepper Motor (x6) [http://www.adafruit.com/products/324 84]


*Stepper Angle (6”A/4”B, 4”L, 5/16”T, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=30 28]
*Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=33 24]


*Holding Plate (4” by 4” by 0.125” A36 steel plate, x12) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1 31]
*Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2  29]


*Shaft Bar (1” by 1” by 3” A36 steel bar, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8&pieceLength=cut&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 10]
*Shaft Bar (1” by 1” by 3” A36 steel bar, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8 36]


*Setscrews ( )
*Setscrews ( )

Revision as of 22:53, 19 July 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


General Information

  • Refer to master diagram on the development page for illustrated overview of the industrial robot's interconnections
  • This bill of materials is a developmental version
  • Links are to sources for example pricing, the number representing the total cost of the item

Hydraulics

  • Powercube
  • Hydraulic Motor (1-6, x6) 570
  • Solenoid Valve (1-6, x6) 300
  • Solenoid Valve Subplate (1-6, x6) 288
  • Needle Valve (1-6, x6) 258
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 108”, x4) 76
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 60”, x11) 143
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 48”, x4) 44
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 12”, x6) 36
  • Hose (1/2”, 1/2NPTM-1/2NPTM, 24”, x13) 104
  • Quick Connect Coupling (1/2NPTF-1/2NPTF x2) 34
  • 4-way Coupling (1/2NPTF for all ports, x6)
  • Adaptor (SAE 6 – 1/2NPT, x24) 72

Electronics

  • Microcontroller 65
  • Solenoid Driver (x2) 26
  • Stepper Motor Driver (x6) 90
  • Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
  • Wire

Frame

  • Foundation Underplate (24" by 24" by 0.5" A36 steel plate 90
  • Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) 62
  • Foundation Overplate (14” by 14” by 0.5” A36 steel plate) 43
  • Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154
  • Main Arm (2” by 6” by 30” A36 steel bar) 127
  • Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
  • Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) 50
  • Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) 24
  • Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11
  • Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83

Gear Reducer 1

  • Gearbox Input Plate
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear (3” pitch diameter, 4 diametral pitch
  • Gearbox Output Spur Gear (5” pitch diameter, 4 diametral pitch
  • Gearbox Output Hub (
  • Gearbox Output Key (
  • Gearbox Ball Bearing A (
  • Gearbox Ball Bearing B (
  • Bolts ( )

Gear Reducer 2

  • Gearbox Input Plate
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Output Key
  • Gearbox Ball Bearing A
  • Gearbox Ball Bearing B
  • Bolts ( )

Gear Reducer 3

  • Gearbox Input Plate
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Output Key
  • Gearbox Ball Bearing A
  • Gearbox Ball Bearing B
  • Bolts ( )

Gear Reducer 4

  • Gearbox Input Plate
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Output Key
  • Gearbox Ball Bearing A
  • Gearbox Ball Bearing B
  • Bolts ( )

Gear Reducer 5

  • Gearbox Input Plate
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Output Key
  • Gearbox Ball Bearing A
  • Gearbox Ball Bearing B
  • Bolts ( )

Gear Reducer 6

  • Gearbox Input Plate (7” x 11” x 0.5”, A36 steel plate)
  • Gearbox Side Plate
  • Gearbox Cover Plate
  • Gearbox Output Shaft
  • Gearbox Input Spur Gear
  • Gearbox Output Spur Gear
  • Gearbox Output Hub
  • Gearbox Output Key
  • Gearbox Ball Bearing A
  • Gearbox Ball Bearing B
  • Bolts ( )

Stepper Motor Mounts

  • Stepper Motor (x6) 84
  • Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) 24
  • Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) 29
  • Shaft Bar (1” by 1” by 3” A36 steel bar, x6) 36
  • Setscrews ( )
  • Bolts ( )
  • Washers ( )
  • Nuts ( )

Shaft Encoders

  • Phototransistor Pair (x6) 30
  • Schmidt Trigger IC (x6) 6
  • Metal Disc (x6)
  • Bolts ( )

Welding

  • Welding Consumables
Retrieved from "https://wiki.opensourceecology.org/index.php?title=Industrial_Robot_Bill_of_Materials&oldid=33947"