Industrial Robot/Bill of Materials: Difference between revisions
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= | =Partial Prototyping Bill of Materials= | ||
==Frame== | |||
Base Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle, x1) | |||
==Gearbox== | |||
=Hydraulics= | Gearbox 1,2 Input Plate (13" x 7.5" x 0.25", A36 steel plate, x1) | ||
Gearbox 1,2 Side Plate (7.5" x 5" x 1", A36 steel plate, x2) | |||
Gearbox 1,2 Cover Plate (13" x 5" x 0.125", A36 steel plate, x2) | |||
Gearbox 1,2 Outer Race Plate (6" x 6" x 1", A36 steel plate, x4) | |||
Gearbox 1,2 Spacing Plate (6" x 6" x 2", A36 steel plate, x2) | |||
Gearbox 1,2 Output Shaft (1.25" diameter, keyed shaft | |||
Gearbox 1,2 Inner Race | |||
Gearbox 1,2 Output Hub (6" diameter x 3" length, A36 round bar) | |||
Gearbox 1,2 Support Hub (5" diameter | |||
Bolts (1/2 – 13, | |||
Nuts (1/2 – 13, x | |||
==Hydraulics== | |||
Hydraulic motor 1,2 [https://www.surpluscenter.com/item.asp?item=9-7469&catname= 500] | |||
Hydraulic motor 1,2 mounting bolts | |||
Needle valve 1,2 | |||
Solenoid valve 1,2 | |||
Solenoid valve subplate 1,2 | |||
Solenoid valve subplate 1,2 mounting bolts | |||
==Electronics== | |||
Microcontroller | |||
Stepper motor driver | |||
Solenoid driver | |||
Encoder | |||
==Stepper mount== | |||
Stepper motor | |||
Stepper motor mounting screws | |||
Stepper mount angle | |||
Stepper mount plate | |||
Shaft coupling bar | |||
=Bill of Materials= | |||
==Hydraulics== | |||
*Powercube (1500psi, 18GPM) | *Powercube (1500psi, 18GPM) | ||
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*Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14 | *Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14 | ||
=Electronics= | ==Electronics== | ||
*Microcontroller [http://www.sparkfun.com/products/9949 65] | *Microcontroller [http://www.sparkfun.com/products/9949 65] | ||
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*Wire | *Wire | ||
=Frame= | ==Frame== | ||
*Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90] | *Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90] | ||
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*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 83] | *Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 83] | ||
=Gear Reducer 1,2= | ==Gear Reducer 1,2== | ||
*Gearbox 1,2 Input Plate (13" x 7", 0.5" A36 steel plate, x2) | *Gearbox 1,2 Input Plate (13" x 7", 0.5" A36 steel plate, x2) | ||
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*Gearbox 1,2 O-ring Seal | *Gearbox 1,2 O-ring Seal | ||
=Gear Reducer 3,4,5,6= | ==Gear Reducer 3,4,5,6== | ||
*Gearbox 3,4,5,6 Input Plate (12" x 7.5" x 0.25" A36 steel plate, x4) | *Gearbox 3,4,5,6 Input Plate (12" x 7.5" x 0.25" A36 steel plate, x4) | ||
| Line 113: | Line 173: | ||
*Gearbox 3,4,5,6 O-ring Seal | *Gearbox 3,4,5,6 O-ring Seal | ||
=Stepper Motor Mounts= | ==Stepper Motor Mounts== | ||
*Stepper Motor (x6) [http://www.adafruit.com/products/324 84] | *Stepper Motor (x6) [http://www.adafruit.com/products/324 84] | ||
| Line 128: | Line 188: | ||
*Nuts ( ) | *Nuts ( ) | ||
=Shaft Encoders= | ==Shaft Encoders== | ||
=Welding= | ==Welding== | ||
*Welding Consumables | *Welding Consumables | ||
Revision as of 04:24, 1 August 2011
| Industrial Robot | ||
|---|---|---|
| Home | Research & Development | Bill of Materials | Manufacturing Instructions | User's Manual | User Reviews | 
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Partial Prototyping Bill of Materials
Frame
Base Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle, x1)
Gearbox
Gearbox 1,2 Input Plate (13" x 7.5" x 0.25", A36 steel plate, x1)
Gearbox 1,2 Side Plate (7.5" x 5" x 1", A36 steel plate, x2)
Gearbox 1,2 Cover Plate (13" x 5" x 0.125", A36 steel plate, x2)
Gearbox 1,2 Outer Race Plate (6" x 6" x 1", A36 steel plate, x4)
Gearbox 1,2 Spacing Plate (6" x 6" x 2", A36 steel plate, x2)
Gearbox 1,2 Output Shaft (1.25" diameter, keyed shaft
Gearbox 1,2 Inner Race
Gearbox 1,2 Output Hub (6" diameter x 3" length, A36 round bar)
Gearbox 1,2 Support Hub (5" diameter
Bolts (1/2 – 13,
Nuts (1/2 – 13, x
Hydraulics
Hydraulic motor 1,2 500
Hydraulic motor 1,2 mounting bolts
Needle valve 1,2
Solenoid valve 1,2
Solenoid valve subplate 1,2
Solenoid valve subplate 1,2 mounting bolts
Electronics
Microcontroller
Stepper motor driver
Solenoid driver
Encoder
Stepper mount
Stepper motor
Stepper motor mounting screws
Stepper mount angle
Stepper mount plate
Shaft coupling bar
Bill of Materials
Hydraulics
- Powercube (1500psi, 18GPM)
- Hydraulic Motor 1 300
- Hydraulic Motor 2 300
- Hydraulic Motor 3 160
- Hydraulic Motor 4 160
- Hydraulic Motor 5 160
- Hydraulic Motor 6 160
- Needle Valve (1-6, 1/2NPTF, x6) 180
- Pressure Relief Valve 42
- Hose (1NPTM, 3', x3) 87
- Hose (1NPTM, 6', x1) 47
- Hose (1/2NPTM, 3', x18) 180
- Hose (1/2NPTM, 8', x6) 128
- Hose (1/2NPTM, 6', x6) 84
- Hose (1/2NPTM, 4', x4) 44
- Adaptor (1NPTM to 1/2NPTF, x6) [
- Adaptor (1/2NPTM to 1/2NPTM, x6) 12
- Adaptor (1/2NPTF to SAE6M, x28) 84
- Adaptor (1/2NPTF to SAE10M, x4) 12
- Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14
Electronics
- Microcontroller 65
- Solenoid Driver (x2) 26
- Stepper Motor Driver (x6) 90
- Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
- Wire
Frame
- Foundation Underplate (24" by 24" by 0.5" A36 steel plate 90
- Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) 62
- Foundation Overplate (16” by 16” by 0.5” A36 steel plate) 51
- Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154
- Main Arm (1” by 4” by 15” A36 steel bar) 23
- Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
- Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) 50
- Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) 24
- Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11
- Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
Gear Reducer 1,2
- Gearbox 1,2 Input Plate (13" x 7", 0.5" A36 steel plate, x2)
- Gearbox 1,2 Side Plate (7" x 5" x 1" A36 steel plate, x4)
- Gearbox 1,2 Cover Plate (13" x 5" x 0.125" A36 steel plate, x2)
- Gearbox 1,2 Output Shaft (1.25"dia x 4" A36 steel round bar, x2)
- Gearbox 1,2 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18dia pitch)
- Gearbox 1,2 Output Spur Gear (6" pitch dia, 20deg pressure angle, 18 dia pitch)
- Gearbox 1,2 Output Hub (
- Gearbox 1,2 Output Key (
- Gearbox 1,2 Outer Race Plate (
- Gearbox 1,2 Inner Race (
- Gearbox 1,2 O-ring Seal
Gear Reducer 3,4,5,6
- Gearbox 3,4,5,6 Input Plate (12" x 7.5" x 0.25" A36 steel plate, x4)
- Gearbox 3,4,5,6 Side Plate (7.5" x 5" x 1" A36 steel plate, x8)
- Gearbox 3,4,5,6 Cover Plate (12" x 5" x 0.125" A36 steel plate, x4)
- Gearbox 3,4,5,6 Output Shaft (1"dia x 4" A36 steel round bar, x4)
- Gearbox 3,4,5,6 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18 diametral pitch)
- Gearbox 3,4,5,6 Output Spur Gear (6"pitch dia, 20deg pressure angle, 18 diametral pitch)
- Gearbox 3,4,5,6 Output Hub (
- Gearbox 3,4,5,6 Output Key (
- Gearbox 3,4,5,6 Outer Race Plate (
- Gearbox 3,4,5,6 Inner Race (
- Gearbox 3,4,5,6 O-ring Seal
Stepper Motor Mounts
- Stepper Motor (x6) 84
- Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) 24
- Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) 29
- Shaft Bar (0.5” by 0.5” by 1” A36 steel bar, x6) 36
- Setscrews ( )
- Bolts ( )
- Washers ( )
- Nuts ( )
Shaft Encoders
Welding
- Welding Consumables