Industrial Robot/Bill of Materials: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
(open-section organization)
No edit summary
Line 53: Line 53:
*Hydraulics
*Hydraulics


*Powercube (compatible with below, parallel circuit)
**Powercube (compatible with below, parallel circuit)


*[2] Hydraulic motor (1,2) [https://www.surpluscenter.com/item.asp?item=9-7469&catname=  500]
**[2] Hydraulic motor (1,2) [https://www.surpluscenter.com/item.asp?item=9-7469&catname=  500]


*[8] Hydraulic motor mounting bolts (1,2)
**[8] Hydraulic motor mounting bolts (1,2)


*[2] Needle valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]
**[2] Needle valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]


*[2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]
**[2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]


*[2] Solenoid valve subplate [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 100]
**[2] Solenoid valve subplate [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 100]


*[8] Solenoid valve subplate mounting bolts
**[8] Solenoid valve subplate mounting bolts


*[4] SAE10M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-10-8&catname=hydraulic 10]
**[4] SAE10M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-10-8&catname=hydraulic 10]


*[2] SAE4M to 1/4NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-4-4&catname=hydraulic 4]
**[2] SAE4M to 1/4NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-4-4&catname=hydraulic 4]


*[8] SAE6M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-6-8&catname=hydraulic 32]
**[8] SAE6M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-6-8&catname=hydraulic 32]


*[1] 1/4NPTM to 1/2NPTF Adapter [https://www.surpluscenter.com/item.asp?item=9-5405-4-8&catname=hydraulic 3]
**[1] 1/4NPTM to 1/2NPTF Adapter [https://www.surpluscenter.com/item.asp?item=9-5405-4-8&catname=hydraulic 3]


*[1] 1/4NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-4-4-4&catname=hydraulic 3]
**[1] 1/4NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-4-4-4&catname=hydraulic 3]


*[5] 1/2NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic 25]
**[5] 1/2NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic 25]


*[4] 1/2NPTM Nip [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 5]
**[4] 1/2NPTM Nip [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 5]


*[2] 1/4NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=916-1472&catname=hydraulic 24]
**[2] 1/4NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=916-1472&catname=hydraulic 24]


*[4] 1/2NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 56]
**[4] 1/2NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 56]


*[6] 1/2NPTM X 36" Hose [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 60]
**[6] 1/2NPTM X 36" Hose [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 60]


==Electronics==
*Electronics


*[1] Microcontroller [http://www.sparkfun.com/products/9949 65]
**[1] Microcontroller [http://www.sparkfun.com/products/9949 65]


*[1] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]
**[1] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]


*[2] Stepper Motor Driver [http://www.sparkfun.com/products/10267 30]
**[2] Stepper Motor Driver [http://www.sparkfun.com/products/10267 30]


*[1] Power Supply (3 12VDC outputs, 2 5VDC outputs)
**[1] Power Supply (3 12VDC outputs, 2 5VDC outputs)


*[1] Wire (18 AWG, 12'+ length)
**[1] Wire (18 AWG, 12'+ length)


==Encoder==
*Encoder


*[2] Encoder (1250 counts per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h5 160]
**[2] Encoder (1250 counts per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h5 160]


*[2] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 32]
**[2] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 32]


*[4] Encoder mounting screws (#4)
**[4] Encoder mounting screws (#4)


*[2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=17 10]
**[2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=17 10]


*[2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=7 8]
**[2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=7 8]


*[2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=17 12]
**[2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=17 12]


==Stepper mount==
*Stepper Mount


*[2] Stepper motor [http://www.adafruit.com/products/324 28]
**[2] Stepper motor [http://www.adafruit.com/products/324 28]


*[8] Stepper motor mounting screws (3mm metric)
**[8] Stepper motor mounting screws (3mm metric)


*[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=30 20]
**[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=30 20]


*[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1 23]
**[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1 23]


*[2] Shaft coupling bar (1" by 1" by 6" A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8 9]
**[2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8 9]


*[6] Stepper mount plate bolts (1/4 - 20, 5")
**[6] Stepper mount plate bolts (1/4 - 20, 5")


*[6] Stepper mount plate nuts (1/4 - 20)
**[6] Stepper mount plate nuts (1/4 - 20)


*[2] Stepper motor coupling screw (1/4 - 20, 1" length)
**[2] Stepper motor coupling screw (1/4 - 20, 1" length)


*[2] Needle Valve coupling screw (1/4 - 20, 1" length)
**[2] Needle Valve coupling screw (1/4 - 20, 1" length)


=Bill of Materials=
-Bill of Materials-


==Hydraulics==
*Hydraulics


*Powercube (1500psi, 18GPM)
**Powercube (1500psi, 18GPM)


*Hydraulic Motor 1 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
**Hydraulic Motor 1 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*Hydraulic Motor 2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
**Hydraulic Motor 2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*Hydraulic Motor 3 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
**Hydraulic Motor 3 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 4 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
**Hydraulic Motor 4 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 5 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
**Hydraulic Motor 5 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
**Hydraulic Motor 6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]


*Solenoid Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
**Solenoid Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
*Solenoid Valve Subplate (1-6, SAE6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]
**Solenoid Valve Subplate (1-6, SAE6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]


*Needle Valve (1-6, 1/2NPTF, x6) [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
*Needle Valve (1-6, 1/2NPTF, x6) [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]


*Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
**Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]


*Hose (1NPTM, 3', x3) [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
**Hose (1NPTM, 3', x3) [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]


*Hose (1NPTM, 6', x1) [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
**Hose (1NPTM, 6', x1) [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]


*Hose (1/2NPTM, 3', x18) [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
**Hose (1/2NPTM, 3', x18) [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]


*Hose (1/2NPTM, 8', x6) [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
**Hose (1/2NPTM, 8', x6) [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]


*Hose (1/2NPTM, 6', x6) [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
**Hose (1/2NPTM, 6', x6) [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]


*Hose (1/2NPTM, 4', x4) [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
**Hose (1/2NPTM, 4', x4) [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]


*Adaptor (1NPTM to 1/2NPTF, x6) [
**Adaptor (1NPTM to 1/2NPTF, x6) [


*Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
**Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]


*Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
**Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]


*Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
**Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]


*Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14
**Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14


==Electronics==
*Electronics


*Microcontroller [http://www.sparkfun.com/products/9949 65]
**Microcontroller [http://www.sparkfun.com/products/9949 65]


*Solenoid Driver (x2) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
**Solenoid Driver (x2) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]


*Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]
**Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]


*Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
**Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)


*Wire  
**Wire  


==Frame==
*Structure


*Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90]
**Frame


*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
***Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90]


*Foundation Overplate (16” by 16” by 0.5” A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 51]
***Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]


*Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50  154]
***Foundation Overplate (16” by 16” by 0.5” A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 51]


*Main Arm (1” by 4” by 15” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Flat_Bar.cfm?item_id=184&size_no=194 23]
***Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50  154]


*Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]
***Main Arm (1” by 4” by 15” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Flat_Bar.cfm?item_id=184&size_no=194 23]


*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]
***Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]


*Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6&pieceLength=cut&wid_ft=0&wid_in=8&wid_fraction=0&len_ft=0&len_in=4&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1  24]
***Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]


*Forearm (2” by 2” by 12” by 0.25T carbon steel square tube)  [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]
***Forearm (2” by 2” by 12” by 0.25T carbon steel square tube)  [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]


*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]
***Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]


==Gear Reducer 1,2==
**Gearbox 1,2


*Gearbox 1,2 Input Plate (13" x 7", 0.5" A36 steel plate, x2)
***[2] Input Plate (13" x 7", 0.5" A36 steel plate)
*Gearbox 1,2 Side Plate (7" x 5" x 1" A36 steel plate, x4)
***[2] Cover Plate (13" x 5" x 0.125" A36 steel plate)
*Gearbox 1,2 Cover Plate (13" x 5" x 0.125" A36 steel plate, x2)
***[2] Side Plate (7" x 3" x 1" A36 steel plate)
*Gearbox 1,2 Output Shaft (1.25"dia x 4" A36 steel round bar, x2)
***Output Shaft (1.25"dia x 4" A36 steel round bar, x2)
*Gearbox 1,2 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18dia pitch)
*Input Spur Gear (3" pitch dia, 20deg pressure angle, 18dia pitch)
*Gearbox 1,2 Output Spur Gear (6" pitch dia, 20deg pressure angle, 18 dia pitch)
*Output Spur Gear (6" pitch dia, 20deg pressure angle, 18 dia pitch)
*Gearbox 1,2 Output Hub (
*Output Hub (
*Gearbox 1,2 Output Key (
*Output Key (
*Gearbox 1,2 Outer Race Plate (
*Outer Race Plate (
*Gearbox 1,2 Inner Race (
*Inner Race (
*Gearbox 1,2 O-ring Seal
*O-ring Seal


==Gear Reducer 3,4,5,6==
==Gear Reducer 3,4,5,6==

Revision as of 11:42, 9 August 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


Structure

  • [number needed] Name (specifications) [link to suggested source + total cost]

Partial Prototyping Bill of Materials

  • Structure
    • Gearbox
      • [1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) 93
      • [2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64
      • [4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47
      • [2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26
      • [4] Outer Race Plate (5" by 7" by 1" A36 plate) 64
      • [2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9
      • [4] Inner Race (4" diameter, 2" length steel round bar)
      • [2] Output Hub (5" diameter, 3" length steel round bar)
      • [2] Support Hub (3.25" diameter, 2.25" length steel round bar)
      • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
      • [12] Side plate bolts (1/2 – 13, 4")
      • [12] Side plate nuts (1/2 – 13)
      • [4] Cover plate bolts (1/2 - 13, 0.75")
      • [4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
      • [4] Cover plate nuts (1/2 - 13)
      • [4] Output shaft bolts (1/2 - 13, 1")
      • [4] Lube bolts (#6, 1")
      • [2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
      • [2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)
  • Hydraulics
    • Powercube (compatible with below, parallel circuit)
    • [2] Hydraulic motor (1,2) 500
    • [8] Hydraulic motor mounting bolts (1,2)
    • [2] Needle valve 60
    • [2] Solenoid valve 100
    • [2] Solenoid valve subplate 100
    • [8] Solenoid valve subplate mounting bolts
    • [4] SAE10M to 1/2NPTF Swivel 10
    • [2] SAE4M to 1/4NPTF Swivel 4
    • [8] SAE6M to 1/2NPTF Swivel 32
    • [1] 1/4NPTM to 1/2NPTF Adapter 3
    • [1] 1/4NPTF Tee 3
    • [5] 1/2NPTF Tee 25
    • [4] 1/2NPTM Nip 5
    • [2] 1/4NPTM X 72" Hose 24
    • [4] 1/2NPTM X 72" Hose 56
    • [6] 1/2NPTM X 36" Hose 60
  • Electronics
    • [1] Microcontroller 65
    • [1] Solenoid Driver 13
    • [2] Stepper Motor Driver 30
    • [1] Power Supply (3 12VDC outputs, 2 5VDC outputs)
    • [1] Wire (18 AWG, 12'+ length)
  • Encoder
    • [2] Encoder (1250 counts per revolution, ball bearing) 160
    • [2] Encoder connector (6') 32
    • [4] Encoder mounting screws (#4)
    • [2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10
    • [2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8
    • [2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12
  • Stepper Mount
    • [2] Stepper motor 28
    • [8] Stepper motor mounting screws (3mm metric)
    • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
    • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
    • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
    • [6] Stepper mount plate bolts (1/4 - 20, 5")
    • [6] Stepper mount plate nuts (1/4 - 20)
    • [2] Stepper motor coupling screw (1/4 - 20, 1" length)
    • [2] Needle Valve coupling screw (1/4 - 20, 1" length)

-Bill of Materials-

  • Hydraulics
    • Powercube (1500psi, 18GPM)
    • Hydraulic Motor 1 300
    • Hydraulic Motor 2 300
    • Hydraulic Motor 3 160
    • Hydraulic Motor 4 160
    • Hydraulic Motor 5 160
    • Hydraulic Motor 6 160
    • Solenoid Valve (1-6, x6) 300
    • Solenoid Valve Subplate (1-6, SAE6, x6) 288
  • Needle Valve (1-6, 1/2NPTF, x6) 180
    • Pressure Relief Valve 42
    • Hose (1NPTM, 3', x3) 87
    • Hose (1NPTM, 6', x1) 47
    • Hose (1/2NPTM, 3', x18) 180
    • Hose (1/2NPTM, 8', x6) 128
    • Hose (1/2NPTM, 6', x6) 84
    • Hose (1/2NPTM, 4', x4) 44
    • Adaptor (1NPTM to 1/2NPTF, x6) [
    • Adaptor (1/2NPTM to 1/2NPTM, x6) 12
    • Adaptor (1/2NPTF to SAE6M, x28) 84
    • Adaptor (1/2NPTF to SAE10M, x4) 12
  • Electronics
    • Microcontroller 65
    • Solenoid Driver (x2) 26
    • Stepper Motor Driver (x6) 90
    • Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
    • Wire
  • Structure
    • Frame
      • Foundation Underplate (24" by 24" by 0.5" A36 steel plate 90
      • Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) 62
      • Foundation Overplate (16” by 16” by 0.5” A36 steel plate) 51
      • Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154
      • Main Arm (1” by 4” by 15” A36 steel bar) 23
      • Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
      • Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) 50
      • Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11
      • Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
    • Gearbox 1,2
      • [2] Input Plate (13" x 7", 0.5" A36 steel plate)
      • [2] Cover Plate (13" x 5" x 0.125" A36 steel plate)
      • [2] Side Plate (7" x 3" x 1" A36 steel plate)
      • Output Shaft (1.25"dia x 4" A36 steel round bar, x2)
  • Input Spur Gear (3" pitch dia, 20deg pressure angle, 18dia pitch)
  • Output Spur Gear (6" pitch dia, 20deg pressure angle, 18 dia pitch)
  • Output Hub (
  • Output Key (
  • Outer Race Plate (
  • Inner Race (
  • O-ring Seal

Gear Reducer 3,4,5,6

  • Gearbox 3,4,5,6 Input Plate (12" x 7.5" x 0.25" A36 steel plate, x4)
  • Gearbox 3,4,5,6 Side Plate (7.5" x 5" x 1" A36 steel plate, x8)
  • Gearbox 3,4,5,6 Cover Plate (12" x 5" x 0.125" A36 steel plate, x4)
  • Gearbox 3,4,5,6 Output Shaft (1"dia x 4" A36 steel round bar, x4)
  • Gearbox 3,4,5,6 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18 diametral pitch)
  • Gearbox 3,4,5,6 Output Spur Gear (6"pitch dia, 20deg pressure angle, 18 diametral pitch)
  • Gearbox 3,4,5,6 Output Hub (
  • Gearbox 3,4,5,6 Output Key (
  • Gearbox 3,4,5,6 Outer Race Plate (
  • Gearbox 3,4,5,6 Inner Race (
  • Gearbox 3,4,5,6 O-ring Seal

Stepper Motor Mounts

  • Stepper Motor (x6) 84
  • Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) 24
  • Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) 29
  • Shaft Bar (0.5” by 0.5” by 1” A36 steel bar, x6) 36
  • Setscrews ( )
  • Bolts ( )
  • Washers ( )
  • Nuts ( )

Shaft Encoders

Welding

  • Welding Consumables
Retrieved from "https://wiki.opensourceecology.org/index.php?title=Industrial_Robot/Bill_of_Materials&oldid=35666"