Industrial Robot/Bill of Materials: Difference between revisions

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(Undo revision 35949 by YK (talk))
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*[4] Lube bolts (#6, 1")
*[4] Lube bolts (#6, 1")
*[2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
*[2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)


===Encoder===
===Encoder===

Revision as of 01:13, 14 August 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


Format

  • [number needed] Name (specifications) [link to suggested source + total cost]

Partial Prototyping Bill of Materials

Structure

Gearbox

  • [1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) 93
  • [2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64
  • [4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47
  • [2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26
  • [4] Outer Race Plate (5" by 7" by 1" A36 plate) 64
  • [2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9
  • [4] Inner Race (4" diameter, 2" length steel round bar)
  • [2] Output Hub (5" diameter, 3" length steel round bar)
  • [2] Support Hub (3.25" diameter, 2.25" length steel round bar)
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
  • [12] Side plate bolts (1/2 – 13, 4")
  • [12] Side plate nuts (1/2 – 13)
  • [4] Cover plate bolts (1/2 - 13, 0.75")
  • [4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
  • [4] Cover plate nuts (1/2 - 13)
  • [4] Output shaft bolts (1/2 - 13, 1")
  • [4] Lube bolts (#6, 1")
  • [2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
  • [2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Encoder

  • [2] Encoder (1250 counts per revolution, ball bearing) 160
  • [2] Encoder connector (6') 32
  • [4] Encoder mounting screws (#4)
  • [2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10
  • [2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8
  • [2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12

Hydraulics

Circuit

  • Powercube (compatible with below, parallel circuit)
  • [8] Hydraulic motor mounting bolts [Use Existing]
  • [2] Needle valve 60
  • [2] Solenoid valve 100
  • [2] Solenoid valve subplate 100
  • [8] Solenoid valve subplate mounting bolts
  • [4] SAE10M to 1/2NPTF Swivel 10
  • [2] SAE4M to 1/4NPTF Swivel 4
  • [8] SAE6M to 1/2NPTF Swivel 32
  • [1] 1/4NPTM to 1/2NPTF Adapter 3
  • [1] 1/4NPTF Tee 3
  • [5] 1/2NPTF Tee 25
  • [4] 1/2NPTM Nip 5
  • [2] 1/4NPTM X 72" Hose 24
  • [4] 1/2NPTM X 72" Hose 56
  • [6] 1/2NPTM X 36" Hose 60

Stepper Mount

  • [2] Stepper motor 28
  • [8] Stepper motor mounting screws (3mm metric)
  • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
  • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
  • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
  • [6] Stepper mount plate bolts (1/4 - 20, 5")
  • [6] Stepper mount plate nuts (1/4 - 20)
  • [2] Stepper motor coupling screw (1/4 - 20, 1" length)
  • [2] Needle Valve coupling screw (1/4 - 20, 1" length)


Electronics

  • [1] Microcontroller 65
  • [1] Solenoid Driver 13
  • [2] Stepper Motor Driver 30
  • [1] Power Supply (12VDC for the two solenoid drivers)
  • [1] Wire (18 AWG, 12'+ length)

Open Section Bill of Materials

Structure

Foundation

  • [2] Main Tube (2" x 2" x 24" A36 square tube)
  • [2] Support Tube (2" x 2" x 20" A36 square tube)
  • [4] Bar (2” by 2” by 12”, A36 steel square bar) 62
  • [1] Plate (16” by 16” by 0.5” A36 steel plate) 51

Fasteners

[12] Bar Bolts (1/2 - 13, 4")

[4] Ground Bolts (1/2 - 13, 4")

[4] Plate Bolts (1/2 - 13, 6")


Main Arm

  • [1] Bar (1” by 4” by 15” A36 steel bar) 23


Forearm

  • Perpendicular Plate (6” by 6” by 0.25" A36 steel plate, x1)
  • Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) 11
  • Parallel Plate (


Gearbox 1,2

  • [1] Angle (8”A/8”B by 20”L by 1”T A36 steel angle) 154
  • [2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64
  • [4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47
  • [2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26
  • [4] Outer Race Plate (5" by 7" by 1" A36 plate) 64
  • [2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9
  • [4] Inner Race (4" diameter, 2" length steel round bar)
  • [2] Output Hub (5" diameter, 3" length steel round bar)
  • [2] Support Hub (3.25" diameter, 2.25" length steel round bar)
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
  • [12] Side plate bolts (1/2 – 13, 4")
  • [12] Side plate nuts (1/2 – 13)
  • [4] Cover plate bolts (1/2 - 13, 0.75")
  • [4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
  • [4] Cover plate nuts (1/2 - 13)
  • [4] Output shaft bolts (1/2 - 13, 1")
  • [4] Lube bolts (#6, 1")
  • [2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
  • [2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)


Gearbox 3,4

  • Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
  • [2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64
  • [4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47
  • [2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26
  • [4] Outer Race Plate (5" by 7" by 1" A36 plate) 64
  • [2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9
  • [4] Inner Race (4" diameter, 2" length steel round bar)
  • [2] Output Hub (5" diameter, 3" length steel round bar)
  • [2] Support Hub (3.25" diameter, 2.25" length steel round bar)
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
  • [12] Side plate bolts (1/2 – 13, 4")
  • [12] Side plate nuts (1/2 – 13)
  • [4] Cover plate bolts (1/2 - 13, 0.75")
  • [4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
  • [4] Cover plate nuts (1/2 - 13)
  • [4] Output shaft bolts (1/2 - 13, 1")
  • [4] Lube bolts (#6, 1")
  • [2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
  • [2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Gearbox 5,6

  • Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) 83
  • [2] Input Plate (13" by 7.5" by 0.5" A36 steel plate) 64
  • [4] Side Plate (7.5" by 3" by 1" A36 steel plate) 47
  • [2] Cover Plate (13" by 3" by 3/16" A36 steel plate) 26
  • [4] Outer Race Plate (5" by 7" by 1" A36 plate) 64
  • [2] Round Bar (1.25" diameter, 5" length A36 steel round bar) 9
  • [4] Inner Race (4" diameter, 2" length steel round bar)
  • [2] Output Hub (5" diameter, 3" length steel round bar)
  • [2] Support Hub (3.25" diameter, 2.25" length steel round bar)
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
  • [12] Side plate bolts (1/2 – 13, 4")
  • [12] Side plate nuts (1/2 – 13)
  • [4] Cover plate bolts (1/2 - 13, 0.75")
  • [4] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
  • [4] Cover plate nuts (1/2 - 13)
  • [4] Output shaft bolts (1/2 - 13, 1")
  • [4] Lube bolts (#6, 1")
  • [2] Input gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" inner diameter)
  • [2] Output gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Encoder

  • [2] Encoder (1250 counts per revolution, ball bearing) 160
  • [2] Encoder connector (6') 32
  • [4] Encoder mounting screws (#4)
  • [2] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10
  • [2] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8
  • [2] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12

Hydraulics

Circuit

  • Powercube (1500psi, 18GPM)
  • [2] Motor 1,2 300
  • [4] Motor 3,4,5,6 160
  • [6] Solenoid Valve 300
  • [6] Solenoid Valve Subplate (1-6, SAE6, x6) 288
  • [6] Needle Valve 180
  • [1] Pressure Relief Valve 42
  • [3] Hose (1NPTM, 3') 87
  • [1] Hose (1NPTM, 6') 47
  • [18] Hose (1/2NPTM, 3') 180
  • [6] Hose (1/2NPTM, 8') 128
  • [6] Hose (1/2NPTM, 6') 84
  • [4] Hose (1/2NPTM, 4') 44

Stepper Mount

  • [2] Stepper motor 28
  • [8] Stepper motor mounting screws (3mm metric)
  • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
  • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
  • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
  • [6] Stepper mount plate bolts (1/4 - 20, 5")
  • [6] Stepper mount plate nuts (1/4 - 20)
  • [2] Stepper motor coupling screw (1/4 - 20, 1" length)
  • [2] Needle Valve coupling screw (1/4 - 20, 1" length)


Electronics

  • [1] Microcontroller 65
  • [2] Solenoid Driver 26
  • [6] Stepper Motor Driver 90
  • [1] Power Supply (12VDC for the two solenoid drivers)
  • Wire (18 AWG, 12+')
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