Industrial Robot/Bill of Materials: Difference between revisions

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*[number needed] Name (specifications) [link to suggested source + total cost]
*[number needed] Name (specifications) [link to suggested source + total cost]


=Partial Prototype Bill of Materials=
=Open Section Bill of Materials=


==Structure==
==Structure==


===Gearbox===
===Foundation===
 
*[1] Main Tube (2" x 2" x 48" A36 square tube)
 
*[1] Support Tube (2" x 2" x 40" A36 square tube)
 
*[1] Raising Bar (2” by 2” by 48”, A36 steel square bar)
 
*[1] Base Plate, Perpendicular Plate, Parallel Plate (16” by 22” by 0.5” A36 steel plate)
 
*[1] Arm Bar (1” by 6” by 24” A36 steel bar)
 
*[1] Forearm Tube (2” by 2” by 12” by 0.25T carbon steel square tube)  [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]
 
====Fasteners====
 
[12] Bar Bolts (1/2 - 13, 4")


*[1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 93]
[4] Ground Bolts (1/2 - 13, 4")


*[1] Input Plate (13" by 15" by 0.5" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 44]
[4] Plate Bolts (1/2 - 13, 6")


*[1] Side Plate (7.5" by 12" by 1" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 47]
====Gearboxes====


*[1] Cover Plate (13" by 6" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=17|3&itemComments=&qty=1 26]
*[1] G12 Angle, G34 Angle, G56 Angle (8”A/8”B by 78”L by 0.5”T A36 steel angle)  


*[1] Outer Race Plate (20" by 7" by 1" A36 plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=6&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 61]
*[1] G12 Input Plate, G34 Input Plate, G56 Input Plate (78" by 7.5" by 0.5" A36 steel plate)


*[1] Round Bar (1.25" diameter, 10" length A36 steel round bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=12 9]
*[1] G12 Side Plate, G34 Side Plate, G56 Side Plate (90" by 3" by 1" A36 steel plate)


*[1] Inner Race (16" by 4" by 2" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 61]
*[1] G12 Cover Plate, G34 Cover Plate, G56 Cover Plate (78" by 3" by 3/16" A36 steel plate)


*[1] Output Hub (10" by 5" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 90]
*[1] G12 Outer Race Plates, G34 Outer Race Plates, G56 Outer Race Plates (5" by 84" by 1" A36 plate)


*[1] Support Hub (7" by 4" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 59]
*[1] G12 Output Shafts, G34 Output Shafts, G56 Output Shafts (1.25" diameter, 30" length A36 steel round bar)  


*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
*[1] G12 Inner Race, G34 Inner Race, G56 Inner Race (51" by 4", 2" steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 148]


====Fasteners====
*[1] G12 Output Hub, G34 Output Hub, G56 Output Hub (30" by 5" by 3" steel plate)


*[12] Side plate bolts (1/2 – 13, 5") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 30]
*[1] Support Hub (20" by 3.25" by 2.25" steel plate)


*[12] Side plate nuts (1/2 – 13) [http://www.boltdepot.com/product.aspx?cc=7&cs=9&cm=6 5]
*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]


*[4] Cover plate bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]
*[2] G12 Input Gear, G34 Input Gear, G56 Input Gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" bore, ) Move specs to manu instructions and put stock material here in BOM*


*[4] Output shaft bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]
*[2] G12 Output Gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)


*[4] Lube screws (8 - 32, 1") [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=340 1]
====Gearbox Minor Components====


===Encoder===
*[36] Side plate bolts (1/2 – 13, 5")


*[1] Encoder (2500 counts per revolution, 10,000 pulses per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h6 94]
*[36] Side plate nuts (1/2 – 13)


*[1] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 16]
*[12] Cover plate bolts (1/2 - 13, 0.75")


*[2] Encoder mounting screws (#4-40, 3/8" length) [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=338 1]
*[12] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")


*[1] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=17 10]
*[12] Cover plate nuts (1/2 - 13)


*[1] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=7 8]
*[12] Output shaft bolts (1/2 - 13, 1")


*[1] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=17 12]
*[12] Lube bolts (#6, 1")


==Hydraulics==
*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]


===Circuit===
====Encoder====


*Powercube (compatible with below, parallel circuit) [Use Existing]
*[6] Encoder (2500 counts per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h6 560]


*[2] Hydraulic motor (1,2) [https://www.surpluscenter.com/item.asp?item=9-7469&catname=  Use existing]
*[2] G12 Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 17]


*[8] Hydraulic motor mounting bolts [Use Existing]
*[2] G34 Encoder connector (8') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 19]


*[2] Needle valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]
*[2] G56 Encoder connector (10') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 21]


*[2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]
*[24] Encoder mounting screws (#4)


*[1] Solenoid valve subplate (6" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 33]
*[1] Encoder Mount Support Angle (2"A/2"B, 30" Length, 1/8" Thickness, A36 Steel Angle)  


*[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-1556&catname=hydraulic 42]
*[1] Encoder Mount Main Angle (3"A/2"B, 15" Length, 3/16" Thickness, A36 Steel Angle)


*[4] SAE10M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-10-8&catname=hydraulic 10]
*[1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)


*[2] SAE4M to 1/4NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-4-4&catname=hydraulic 4]
==Hydraulics==


*[8] SAE6M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-6-8&catname=hydraulic 32]
===Circuit===


*[1] 1/4NPTM to 1/2NPTF Adapter [https://www.surpluscenter.com/item.asp?item=9-5405-4-8&catname=hydraulic 3]
*Powercube (1500psi, 18GPM)


*[1] 1/4NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-4-4-4&catname=hydraulic 3]
*[2] Motor 1,2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*[4] Motor 3,4,5,6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]


*[4] 1/2NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic 20]
*[6] Solenoid Valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
*[1] Solenoid Valve Subplates (18" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 51]


*[3] 1/2NPTM Nip [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 5]
*[6] Needle Valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]


*[2] 1/4NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=916-1472&catname=hydraulic 24]
*[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]


*[4] 1/2NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 56]
*[3] Hose (1NPTM, 3') [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
*[1] Hose (1NPTM, 6') [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
*[18] Hose (1/2NPTM, 3') [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
*[6] Hose (1/2NPTM, 8') [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
*[6] Hose (1/2NPTM, 6') [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
*[4] Hose (1/2NPTM, 4') [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]


*[6] 1/2NPTM X 36" Hose [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 60]
*[6] Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
*[28] Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
*[4] Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
*[4] Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14


===Stepper Mount===
===Stepper Mount===
Line 121: Line 147:
*[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]
*[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]


*[1] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]
*[2] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]


*[2] Stepper Motor Driver [http://www.sparkfun.com/products/10267 30]
*[6] Stepper Motor Driver [http://www.sparkfun.com/products/10267 90]


*[1] Power Supply (12VDC) [hacked PC power supply]
*[1] Power Supply (12VDC for the two solenoid drivers)


*[1] Wire (22 AWG, 12'+ length)
*Wire (22 AWG, 12+')


=Open Section Bill of Materials=
=Partial Prototype Bill of Materials=


==Structure==
==Structure==


===Foundation===
===Gearbox===


*[1] Main Tube (2" x 2" x 48" A36 square tube)
*[1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 93]


*[1] Support Tube (2" x 2" x 40" A36 square tube)
*[1] Input Plate (13" by 15" by 0.5" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 44]


*[1] Raising Bar (2” by 2” by 48”, A36 steel square bar)
*[1] Side Plate (7.5" by 12" by 1" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 47]


*[1] Base Plate, Perpendicular Plate, Parallel Plate (16” by 22” by 0.5” A36 steel plate)  
*[1] Cover Plate (13" by 6" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=17|3&itemComments=&qty=1 26]


*[1] Arm Bar (1” by 6” by 24” A36 steel bar)
*[1] Outer Race Plate (20" by 7" by 1" A36 plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=6&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 61]


*[1] Forearm Tube (2” by 2” by 12” by 0.25T carbon steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]
*[1] Round Bar (1.25" diameter, 10" length A36 steel round bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=12 9]


====Fasteners====
*[1] Inner Race (16" by 4" by 2" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 61]


[12] Bar Bolts (1/2 - 13, 4")
*[1] Output Hub (10" by 5" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 90]


[4] Ground Bolts (1/2 - 13, 4")
*[1] Support Hub (7" by 4" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 59]


[4] Plate Bolts (1/2 - 13, 6")
*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]


====Gearboxes====
====Fasteners====


*[1] G12 Angle, G34 Angle, G56 Angle (8”A/8”B by 78”L by 0.5”T A36 steel angle)
*[12] Side plate bolts (1/2 – 13, 5") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 30]


*[1] G12 Input Plate, G34 Input Plate, G56 Input Plate (78" by 7.5" by 0.5" A36 steel plate)
*[12] Side plate nuts (1/2 – 13) [http://www.boltdepot.com/product.aspx?cc=7&cs=9&cm=6 5]


*[1] G12 Side Plate, G34 Side Plate, G56 Side Plate (90" by 3" by 1" A36 steel plate)
*[4] Cover plate bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]


*[1] G12 Cover Plate, G34 Cover Plate, G56 Cover Plate (78" by 3" by 3/16" A36 steel plate)
*[4] Output shaft bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]


*[1] G12 Outer Race Plates, G34 Outer Race Plates, G56 Outer Race Plates (5" by 84" by 1" A36 plate)
*[4] Lube screws (8 - 32, 1") [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=340 1]


*[1] G12 Output Shafts, G34 Output Shafts, G56 Output Shafts (1.25" diameter, 30" length A36 steel round bar)
===Encoder===


*[1] G12 Inner Race, G34 Inner Race, G56 Inner Race (51" by 4", 2" steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 148]
*[1] Encoder (2500 counts per revolution, 10,000 pulses per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h6 94]


*[1] G12 Output Hub, G34 Output Hub, G56 Output Hub (30" by 5" by 3" steel plate)
*[1] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 16]


*[1] Support Hub (20" by 3.25" by 2.25" steel plate)
*[2] Encoder mounting screws (#4-40, 3/8" length) [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=338 1]


*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
*[1] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=17 10]


*[2] G12 Input Gear, G34 Input Gear, G56 Input Gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" bore, ) Move specs to manu instructions and put stock material here in BOM*
*[1] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=7 8]


*[2] G12 Output Gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)
*[1] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=17 12]


====Gearbox Minor Components====
==Hydraulics==


*[36] Side plate bolts (1/2 – 13, 5")
===Circuit===


*[36] Side plate nuts (1/2 – 13)
*Powercube (compatible with below, parallel circuit) [Use Existing]


*[12] Cover plate bolts (1/2 - 13, 0.75")
*[2] Hydraulic motor (1,2) [https://www.surpluscenter.com/item.asp?item=9-7469&catname=  Use existing]


*[12] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
*[8] Hydraulic motor mounting bolts [Use Existing]


*[12] Cover plate nuts (1/2 - 13)
*[2] Needle valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]


*[12] Output shaft bolts (1/2 - 13, 1")
*[2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]


*[12] Lube bolts (#6, 1")
*[1] Solenoid valve subplate (6" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 33]


*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
*[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-1556&catname=hydraulic 42]


====Encoder====
*[4] SAE10M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-10-8&catname=hydraulic 10]


*[6] Encoder (2500 counts per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h6 560]
*[2] SAE4M to 1/4NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-4-4&catname=hydraulic 4]


*[2] G12 Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 17]
*[8] SAE6M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-6-8&catname=hydraulic 32]


*[2] G34 Encoder connector (8') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 19]
*[1] 1/4NPTM to 1/2NPTF Adapter [https://www.surpluscenter.com/item.asp?item=9-5405-4-8&catname=hydraulic 3]


*[2] G56 Encoder connector (10') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 21]
*[1] 1/4NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-4-4-4&catname=hydraulic 3]


*[24] Encoder mounting screws (#4)
*[4] 1/2NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic 20]


*[1] Encoder Mount Support Angle (2"A/2"B, 30" Length, 1/8" Thickness, A36 Steel Angle)
*[3] 1/2NPTM Nip [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 5]


*[1] Encoder Mount Main Angle (3"A/2"B, 15" Length, 3/16" Thickness, A36 Steel Angle)
*[2] 1/4NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=916-1472&catname=hydraulic 24]


*[1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)
*[4] 1/2NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 56]


==Hydraulics==
*[6] 1/2NPTM X 36" Hose [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 60]
 
===Circuit===
 
*Powercube (1500psi, 18GPM)
 
*[2] Motor 1,2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*[4] Motor 3,4,5,6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
 
*[6] Solenoid Valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
*[1] Solenoid Valve Subplates (18" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 51]
 
*[6] Needle Valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
 
*[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
 
*[3] Hose (1NPTM, 3') [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
*[1] Hose (1NPTM, 6') [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
*[18] Hose (1/2NPTM, 3') [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
*[6] Hose (1/2NPTM, 8') [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
*[6] Hose (1/2NPTM, 6') [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
*[4] Hose (1/2NPTM, 4') [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
 
*[6] Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
*[28] Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
*[4] Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
*[4] Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14


===Stepper Mount===
===Stepper Mount===
Line 269: Line 269:
*[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]
*[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]


*[2] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
*[1] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]
 
*[2] Stepper Motor Driver [http://www.sparkfun.com/products/10267 30]


*[6] Stepper Motor Driver [http://www.sparkfun.com/products/10267 90]
*[1] Power Supply (12VDC) [hacked PC power supply]


*[1] Power Supply (12VDC for the two solenoid drivers)
*[1] Wire (22 AWG, 12'+ length)


*Wire (22 AWG, 12+')


[[Category: Industrial Robot]]
[[Category: Industrial Robot]]

Revision as of 17:11, 20 August 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png


Format

  • [number needed] Name (specifications) [link to suggested source + total cost]

Open Section Bill of Materials

Structure

Foundation

  • [1] Main Tube (2" x 2" x 48" A36 square tube)
  • [1] Support Tube (2" x 2" x 40" A36 square tube)
  • [1] Raising Bar (2” by 2” by 48”, A36 steel square bar)
  • [1] Base Plate, Perpendicular Plate, Parallel Plate (16” by 22” by 0.5” A36 steel plate)
  • [1] Arm Bar (1” by 6” by 24” A36 steel bar)
  • [1] Forearm Tube (2” by 2” by 12” by 0.25T carbon steel square tube) 11

Fasteners

[12] Bar Bolts (1/2 - 13, 4")

[4] Ground Bolts (1/2 - 13, 4")

[4] Plate Bolts (1/2 - 13, 6")

Gearboxes

  • [1] G12 Angle, G34 Angle, G56 Angle (8”A/8”B by 78”L by 0.5”T A36 steel angle)
  • [1] G12 Input Plate, G34 Input Plate, G56 Input Plate (78" by 7.5" by 0.5" A36 steel plate)
  • [1] G12 Side Plate, G34 Side Plate, G56 Side Plate (90" by 3" by 1" A36 steel plate)
  • [1] G12 Cover Plate, G34 Cover Plate, G56 Cover Plate (78" by 3" by 3/16" A36 steel plate)
  • [1] G12 Outer Race Plates, G34 Outer Race Plates, G56 Outer Race Plates (5" by 84" by 1" A36 plate)
  • [1] G12 Output Shafts, G34 Output Shafts, G56 Output Shafts (1.25" diameter, 30" length A36 steel round bar)
  • [1] G12 Inner Race, G34 Inner Race, G56 Inner Race (51" by 4", 2" steel plate) 148
  • [1] G12 Output Hub, G34 Output Hub, G56 Output Hub (30" by 5" by 3" steel plate)
  • [1] Support Hub (20" by 3.25" by 2.25" steel plate)
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12
  • [2] G12 Input Gear, G34 Input Gear, G56 Input Gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" bore, ) Move specs to manu instructions and put stock material here in BOM*
  • [2] G12 Output Gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)

Gearbox Minor Components

  • [36] Side plate bolts (1/2 – 13, 5")
  • [36] Side plate nuts (1/2 – 13)
  • [12] Cover plate bolts (1/2 - 13, 0.75")
  • [12] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
  • [12] Cover plate nuts (1/2 - 13)
  • [12] Output shaft bolts (1/2 - 13, 1")
  • [12] Lube bolts (#6, 1")
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

Encoder

  • [6] Encoder (2500 counts per revolution, ball bearing) 560
  • [2] G12 Encoder connector (6') 17
  • [2] G34 Encoder connector (8') 19
  • [2] G56 Encoder connector (10') 21
  • [24] Encoder mounting screws (#4)
  • [1] Encoder Mount Support Angle (2"A/2"B, 30" Length, 1/8" Thickness, A36 Steel Angle)
  • [1] Encoder Mount Main Angle (3"A/2"B, 15" Length, 3/16" Thickness, A36 Steel Angle)
  • [1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)

Hydraulics

Circuit

  • Powercube (1500psi, 18GPM)
  • [2] Motor 1,2 300
  • [4] Motor 3,4,5,6 160
  • [6] Solenoid Valve 300
  • [1] Solenoid Valve Subplates (18" by 2.5" by 1" 6061-T6 aluminum plate) 51
  • [6] Needle Valve 180
  • [1] Pressure Relief Valve 42
  • [3] Hose (1NPTM, 3') 87
  • [1] Hose (1NPTM, 6') 47
  • [18] Hose (1/2NPTM, 3') 180
  • [6] Hose (1/2NPTM, 8') 128
  • [6] Hose (1/2NPTM, 6') 84
  • [4] Hose (1/2NPTM, 4') 44

Stepper Mount

  • [2] Stepper motor 28
  • [8] Stepper motor mounting screws (3mm 0.5, 25mm length) 1
  • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
  • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
  • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
  • [6] Stepper mount plate bolts (1/4 - 20, 5") 5
  • [6] Stepper mount plate nuts (1/4 - 20) 1
  • [2] Stepper motor coupling screw (1/4 - 20, 1" length) 1
  • [2] Needle Valve coupling screw (1/4 - 20, 1" length) 1

Electronics

  • [1] Microcontroller 50
  • [2] Solenoid Driver 26
  • [6] Stepper Motor Driver 90
  • [1] Power Supply (12VDC for the two solenoid drivers)
  • Wire (22 AWG, 12+')

Partial Prototype Bill of Materials

Structure

Gearbox

  • [1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) 93
  • [1] Input Plate (13" by 15" by 0.5" A36 steel plate) 44
  • [1] Side Plate (7.5" by 12" by 1" A36 steel plate) 47
  • [1] Cover Plate (13" by 6" by 3/16" A36 steel plate) 26
  • [1] Outer Race Plate (20" by 7" by 1" A36 plate) 61
  • [1] Round Bar (1.25" diameter, 10" length A36 steel round bar) 9
  • [1] Inner Race (16" by 4" by 2" A36 steel plate) 61
  • [1] Output Hub (10" by 5" by 3" A36 steel plate) 90
  • [1] Support Hub (7" by 4" by 3" A36 steel plate) 59
  • [1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) 12

Fasteners

  • [12] Side plate bolts (1/2 – 13, 5") 30
  • [12] Side plate nuts (1/2 – 13) 5
  • [4] Cover plate bolts (1/2 - 13, 1") 2
  • [4] Output shaft bolts (1/2 - 13, 1") 2
  • [4] Lube screws (8 - 32, 1") 1

Encoder

  • [1] Encoder (2500 counts per revolution, 10,000 pulses per revolution, ball bearing) 94
  • [1] Encoder connector (6') 16
  • [2] Encoder mounting screws (#4-40, 3/8" length) 1
  • [1] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) 10
  • [1] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) 8
  • [1] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) 12

Hydraulics

Circuit

  • Powercube (compatible with below, parallel circuit) [Use Existing]
  • [8] Hydraulic motor mounting bolts [Use Existing]
  • [2] Needle valve 60
  • [2] Solenoid valve 100
  • [1] Solenoid valve subplate (6" by 2.5" by 1" 6061-T6 aluminum plate) 33
  • [1] Pressure Relief Valve 42
  • [4] SAE10M to 1/2NPTF Swivel 10
  • [2] SAE4M to 1/4NPTF Swivel 4
  • [8] SAE6M to 1/2NPTF Swivel 32
  • [1] 1/4NPTM to 1/2NPTF Adapter 3
  • [1] 1/4NPTF Tee 3
  • [4] 1/2NPTF Tee 20
  • [3] 1/2NPTM Nip 5
  • [2] 1/4NPTM X 72" Hose 24
  • [4] 1/2NPTM X 72" Hose 56
  • [6] 1/2NPTM X 36" Hose 60

Stepper Mount

  • [2] Stepper motor 28
  • [8] Stepper motor mounting screws (3mm 0.5, 25mm length) 1
  • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
  • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
  • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
  • [6] Stepper mount plate bolts (1/4 - 20, 5") 5
  • [6] Stepper mount plate nuts (1/4 - 20) 1
  • [2] Stepper motor coupling screw (1/4 - 20, 1" length) 1
  • [2] Needle Valve coupling screw (1/4 - 20, 1" length) 1

Electronics

  • [1] Microcontroller 50
  • [1] Solenoid Driver 13
  • [2] Stepper Motor Driver 30
  • [1] Power Supply (12VDC) [hacked PC power supply]
  • [1] Wire (22 AWG, 12'+ length)
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