Industrial Robot/Bill of Materials: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
No edit summary
No edit summary
Line 2: Line 2:


----
----
=Bill of Materials=


<html>
<html>
Line 8: Line 10:


[https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US Edit Spreadsheet]
[https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US Edit Spreadsheet]
=Open Section Bill of Materials=
==Structure==
===Foundation===
*[1] Main Tube, Support Tube (4" x 4" x 3/16"T x 96" A36 square tube)
[http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=73 88]
*[1] Raising Bar (2” by 2” by 48”, A36 steel square bar)
[http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 63]
*[1] Base Plate, Forearm Perpendicular Plate, Forearm Parallel Plate (16” by 22” by 0.5” A36 steel plate)
[http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 63]
*[1] Arm Bar (1” by 6” by 24” A36 steel bar)
[http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Flat_Bar.cfm?item_id=184&size_no=198 49]
*[1] Forearm Tube (2” by 2” by 12” by 0.25T carbon steel square tube)
[http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]
====Fasteners====
[12] Bar Bolts (1/2 - 13, 4")
[4] Ground Bolts (1/2 - 13, 4")
[4] Plate Bolts (1/2 - 13, 6")
===Gearboxes===
*[1] G12 Angle, G34 Angle, G56 Angle (8”A/8”B by 78”L by 0.5”T A36 steel angle)
*[1] G12 Input Plate, G34 Input Plate, G56 Input Plate (78" by 7.5" by 0.5" A36 steel plate)
*[1] G12 Side Plate, G34 Side Plate, G56 Side Plate (90" by 3" by 1" A36 steel plate)
*[1] G12 Cover Plate, G34 Cover Plate, G56 Cover Plate (78" by 3" by 3/16" A36 steel plate)
*[1] G12 Outer Race Plates, G34 Outer Race Plates, G56 Outer Race Plates (5" by 84" by 1" A36 plate)
*[1] G12 Output Shafts, G34 Output Shafts, G56 Output Shafts (1.25" diameter, 30" length A36 steel round bar)
*[1] G12 Inner Race, G34 Inner Race, G56 Inner Race (51" by 4", 2" steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 148]
*[1] G12 Output Hub, G34 Output Hub, G56 Output Hub (30" by 5" by 3" steel plate)
*[1] Support Hub (20" by 3.25" by 2.25" steel plate)
*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
*[2] G12 Input Gear, G34 Input Gear, G56 Input Gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" bore, ) Move specs to manu instructions and put stock material here in BOM*
*[2] G12 Output Gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)
====Gearbox Minor Components====
*[36] Side plate bolts (1/2 – 13, 5")
*[36] Side plate nuts (1/2 – 13)
*[12] Cover plate bolts (1/2 - 13, 0.75")
*[12] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
*[12] Cover plate nuts (1/2 - 13)
*[12] Output shaft bolts (1/2 - 13, 1")
*[12] Lube bolts (#6, 1")
*[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]


====Encoder====
====Encoder====
Line 99: Line 28:


*[1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)
*[1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)
==Hydraulics==
===Circuit===
*Powercube (1500psi, 18GPM)
*[2] Motor 1,2
*[4] Motor 3,4,5,6
*[6] Solenoid Valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
*[1] Solenoid Valve Subplates (18" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 51]
*[6] Needle Valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
*[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
*[3] Hose (1NPTM, 3') [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
*[1] Hose (1NPTM, 6') [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
*[18] Hose (1/2NPTM, 3') [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
*[6] Hose (1/2NPTM, 8') [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
*[6] Hose (1/2NPTM, 6') [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
*[4] Hose (1/2NPTM, 4') [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
*[6] Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
*[28] Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
*[4] Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
*[4] Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14


===Stepper Mount===
===Stepper Mount===
Line 149: Line 50:


==Electronics==
==Electronics==
*[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]


*[2] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
*[2] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]

Revision as of 16:00, 2 September 2011


Industrial Robot
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Industrial Robot.png



Bill of Materials

Edit Spreadsheet

Encoder

  • [6] Encoder (2500 counts per revolution, ball bearing) 560
  • [2] G12 Encoder connector (6') 17
  • [2] G34 Encoder connector (8') 19
  • [2] G56 Encoder connector (10') 21
  • [24] Encoder mounting screws (#4)
  • [1] Encoder Mount Support Angle (2"A/2"B, 30" Length, 1/8" Thickness, A36 Steel Angle)
  • [1] Encoder Mount Main Angle (3"A/2"B, 15" Length, 3/16" Thickness, A36 Steel Angle)
  • [1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)

Stepper Mount

  • [2] Stepper motor 28
  • [8] Stepper motor mounting screws (3mm 0.5, 25mm length) 1
  • [2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) 20
  • [4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) 23
  • [2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) 9
  • [6] Stepper mount plate bolts (1/4 - 20, 5") 5
  • [6] Stepper mount plate nuts (1/4 - 20) 1
  • [2] Stepper motor coupling screw (1/4 - 20, 1" length) 1
  • [2] Needle Valve coupling screw (1/4 - 20, 1" length) 1

Electronics

  • [2] Solenoid Driver 26
  • [6] Stepper Motor Driver 90
  • [1] Power Supply (12VDC for the two solenoid drivers)
  • Wire (22 AWG, 12+')