Industrial Robot Build Instructions: Difference between revisions

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{{ToolTemplate|ToolName=Industrial Robot}}
#REDIRECT [[Industrial Robot/Manufacturing Instructions]]
 
----
 
*Missing some steps
*Missing some images
*In development- setting up working concept, then to be followed by specific dimensions
 
=Frame Components=
 
==Foundation Underplate==
 
*4 holes as shown below
[[Image:Underplate.jpg|600px]]
 
==Foundation Bar==
 
*1 hole as shown below, repeat for a total of 6 bars
[[Image:Pillar.jpg|600px]]
 
*Weld the 4 Foundation Bars to fit into the 2" by 2" square guides shown in the image for Foundation Underplate, with the bars' holes at the top end such that the Foundation Overplate can be mounted.
 
*Tap all holes in the foundation bars with
 
==Foundation Overplate==
 
*20 holes as shown below
[[Image:IROverplate.jpg|700px]]
 
==Base Angle==
 
*24 holes as shown below
[[Image:BaseAngle.jpg|700px]]
 
==Main Arm==
 
*6 holes as shown below
[[Image:MainArm.jpg|700px]]
 
==Forearm Angle==
 
*20 holes as shown below
[[Image:ForearmAngle.jpg|700px]]
 
==Forearm Plate==
 
*5 holes as shown below, repeat for a total of 2 plates
[[Image:ForearmPlate.jpg|700px]]
 
*Weld the Forearm onto the Forearm Plate A as shown by the guides in the image for Forearm Plate A.
 
*Weld the Forearm onto the Forearm Plate B as shown by the guides in the image for Forearm Plate B.
 
==Wrist Angle==
 
*24 holes as shown below
[[Image:WristAngle.jpg|700px]]
 
==Punch Stepper Motor Mount Angle==
 
*8 holes as shown below, repeat for a total of 6 angles
[[Image:StepperMotorMountAngle.jpg|700px]]
 
==Stepper Motor Mount Plate==
 
*3 holes as shown below, repeat for a total of 12 plates
[[Image:StepperMotorMountPlate.jpg|700px]]
 
==Shaft Bar==
 
*4 holes as shown below, repeat for a total of 6 bars
[[Image:ShaftBar.jpg|700px]]
 
=Gearbox 1 Components=
 
==Gearbox 1 Input Plate==
 
*16 holes as shown below
 
[[Image:Gearbox1InputPlate.jpg|700px]]
 
*Note: Location of mounting holes for hydraulic motor need adjustment
 
==Gearbox 1 Side Plates==
 
*10 holes as shown below, repeat for a total of 2 plates
 
[[Image:Gearbox1SidePlate.jpg|700px]]
 
*Tap each hole in gearbox 1 with
 
==Gearbox 1 Cover Plates==
 
*4 holes as shown below, repeat for a total of 2 plates
 
[[Image:Gearbox1CoverPlate.jpg|700px]]
 
==Gearbox Middle Race Plates==
 
*4 holes as shown below, repeat for a total of 18 plates
 
==Gearbox Outer Race Plates==
 
*4 holes as shown below, repeat for a total of 18 plates
 
==Gearbox Side Plate==
 
*10 holes as shown below, repeat for a total of 12 plates
[[Image:GearboxSidePlate.jpg|700px]]
 
==Gearbox 1 Input Shaft==
 
*Thread as shown below
Image
 
==Gearbox 1 Output Shaft==
 
*Thread as shown below
Image
 
=Encoder Components=
 
==X Encoder Disc==
 
*Y as shown below, repeat for a total 6 discs
Image
 
=Assemble Components=
 
==Assemble Gearboxes==
 
*26 bolt, 3 nut assembly as shown below (gearbox 1)
Image
 
*26 bolt, 3 nut assembly as shown below (gearbox 2)
Image
 
*26 bolt, 3 nut assembly as shown below (gearbox 3)
Image
 
*26 bolt, 3 nut assembly as shown below (gearbox 4)
Image
 
*26 bolt, 3 nut assembly as shown below (gearbox 5)
Image
 
*26 bolt, 3 nut assembly as shown below (gearbox 6)
Image
 
==Assemble Foundation==
 
*As shown below
Image
 
==Assemble Main Arm to Forearm==
 
*As shown below
Image
 
==Assemble Wrist==
 
*As shown below
Image
 
==Assemble Foundation, Main Arm to Forearm, and Wrist==
 
*As shown below
Image
 
==Assemble Stepper Motor Mount==
 
*7 bolt, 6 nut, 6 spacer assembly as shown below, repeat for a total of 6 mounts
Image
 
=Connect Components=
 
==Hydraulic Connections==
 
*X connections as shown below
Image
 
==Electronic Connections==
 
*X connections as shown below
Image
 
[[Category:Industrial Robot]]

Latest revision as of 02:39, 29 January 2012

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